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Linde E 20-02 - User Manual

Linde E 20-02
96 pages
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With Electric Motors
336 804 3001 GB
E 20 - 02 / E 25 - 02 / E 30 - 02
E 20/600 - 02 / E 25/600 - 02 / E 30/600 - 02
Operating Instructions
0704
Linde Fork Lift Truck
e336-02/01

Table of Contents

Questions and Answers

  • J
    Jose RobbinsAug 5, 2025
    What to do if my Linde Forklifts truck does not start?
    • T
      thompsonstephanieAug 5, 2025
      If your Linde Forklifts truck doesn't start, several issues could be the cause. First, check if the battery is discharged and charge or replace it if necessary. Ensure all electrical connections are tight, especially at the battery terminals, and coat them with non-acidic grease. Verify that the overhead guard is correctly locked. Finally, inspect the fuses and replace any that are blown.
  • M
    Mr. Samuel Ramos IIAug 12, 2025
    How to troubleshoot abnormal noise in Linde E 20-02 Forklifts?
    • A
      Anne HoganAug 12, 2025
      Abnormal noise in your Linde Forklifts can stem from several causes. Start by checking the suction filter for restrictions and clean or replace it. Inspect suction hoses for leaks, and if oil foams, tighten the hose connections. If these steps don't resolve the issue, the hydraulic pump may be damaged, or seals may be faulty, leading to air intake, in which case you should have it inspected by your authorised distributor. Also, ensure you're using the correct oil viscosity and that the oil level in the tank is adequate; change the oil and replenish if needed.
  • O
    ogarrisonAug 20, 2025
    Why is there no or too low pressure in the Linde E 20-02 Forklifts system?
    • C
      Colton PageAug 20, 2025
      If you're experiencing no or low pressure in your Linde Forklifts system, several factors could be responsible. Check for pump suction faults, which may be noisy, and change or replenish the oil. Pump failure, pressure valve issues (such as valves not closing or valve seat damage) can also be the cause, and you should have it repaired by distributor’s mechanic. Inspect the pipeline for breaks or leaks, replacing the pipe or tightening connections as necessary. Also, using oil with low viscosity can lead to high leakage losses, so change the oil and use the specified viscosity.
  • T
    Theresa CombsAug 28, 2025
    What causes the hydraulic oil temperature to be too high in Linde E 20-02 Forklifts?
    • P
      Patrick PorterAug 28, 2025
      High hydraulic oil temperature in your Linde Forklifts can be caused by pump failure or leaking valves, in which case you should have it repaired by a workshop. Also, check the oil level and replenish if it is too low.

Summary

Technical data

Technical data

Comprehensive specifications including dimensions, weight, performance, and drive details.

Lifting capacity diagrams

Graphical representation of load capacities based on lift height and load centre distance.

Noise emission value

Measurement of noise levels at the driver's station and vibration characteristics.

Frequency characteristic for human body vibrations

Measurement of vibration levels for hand and arm during operation.

Technical description

Before operation

Safety rules

Guidelines for responsible persons and employers regarding safe truck operation.

Safety information

Explanation of warning symbols (WARNING, CAUTION, ATTENTION, NOTE) used in the manual.

Handling fluids and lubricants

Precautions for safe handling, storage, and disposal of fluids and lubricants.

Accident prevention check

Requirement for annual inspection of the forklift truck for proper working condition.

Checks and services prior to initial operation of the truck

A checklist of essential checks before the truck is first put into operation.

Beginning operation

Check the tyre inflation pressure

Importance of correct tyre pressure for service life and stability.

Check the tightness of the wheel nuts

Procedure for checking and tightening wheel nuts to the specified torque.

Check the battery charge

How to check the battery's charge level using the indicator.

Charging the battery

Safety precautions and steps for charging the truck's battery.

Connecting the battery to a suitable external charger

Steps for safely connecting the truck's battery to an external charger.

Check the condition, electrolyte level and specific gravity of the battery

Procedures for inspecting battery health, fluid levels, and electrolyte specific gravity.

Battery change

Instructions and precautions for replacing the truck's battery.

Operation

Reversing direction

Procedures for changing the truck's direction of travel smoothly.

Singel-pedal model

Driving controls for trucks with a single pedal for acceleration and braking.

Driving

Driving advice for single-pedal models, including slope limitations.

Travel in the forward direction

Operating the forward travel in single-pedal models.

Travel in the reverse direction

Operating the reverse travel in single-pedal models.

Reversing the direction of travel

Method for reversing direction in single-pedal models using accelerator pedals.

Malfunctions during operation

Warning lights indicating specific faults in the composite instrument.

Steering system

Description of the hydrostatic steering system and turning radii.

Steering

How to operate the steering wheel and advice on reporting steering issues.

Braking system

Information on service, foot, electric motor, and hand brakes.

Service brake, regenerative brake

How the service brake and regenerative braking function.

Foot brake

Operation of the foot brake pedal.

Operating the electric motor brake (LBC)

Functionality of the electric motor brake for stopping the truck.

Handbrake

Operation of the mechanical handbrake acting on disc brakes.

Central control lever (joystick) operation of mast and attachments

Using the joystick for mast functions like tilting, raising, and lowering.

Raising the fork carriage

Procedure for raising the fork carriage with the control lever.

Operating the attachments

Information on fitting and operating optional attachments with an additional control lever.

Single control lever operation of mast and attachments

Using a single lever for mast and attachment control functions.

Lowering the fork carriage

Manual lowering of the fork carriage using the control lever.

Tilting the mast forward

Manual tilting of the mast forward using the control lever.

Tilting the mast back

Manual tilting of the mast backward using the control lever.

Operating the sideshift

How to operate the sideshift function with the control lever.

Operating the clamp

How to operate the clamp function with the control lever.

Working lights, wipers, lighting, directional indicators

Operation of various lighting, wiper, and signaling systems.

Truck Data Management (LFM)

System for managing truck data, including acquisition and condition codes.

Truck data acquisition

Procedure for entering vehicle data using the input unit.

Condition code

Explanation of truck status codes indicating operational state or problems.

Truck data acquisition - default setting (PIN number and condition code)

Steps to log in with PIN and condition code to start the truck.

Truck data acquisition - special setting (PIN number)

Steps to log in with a special PIN for truck startup.

Logging in and starting the truck:

Steps to log in with a special PIN for truck startup.

Turning the truck off and logging out:

Procedure for shutting down the truck and clearing the PIN.

Fuses

Safety warnings and procedure for checking and replacing fuses.

Checking, renewing the fuses

Automotive fuses

Fuses (options)

Before loading

Pre-loading checks and considerations.

Check the load capacity diagram

Loading

Procedures and safety guidelines for loading operations.

Positioning the forks

Transporting the load, unloading

Guidelines for transporting and unloading the truck and its load.

Transporting the load

Unloading

Before leaving the lift truck unattended

Tow coupling

Transport, Hoisting the truck

Methods and safety for transporting and hoisting the truck.

Transporting the truck on a lorry or low-bed trailer

Hoisting the truck with a crane

Hoisting the truck with the eyebolts*

Wheel change

Procedures for changing the truck's wheels.

Jack locations: Changing the rear wheels

Changing the front wheels

Mast removal, towing instructions

Safety and procedures for mast removal and towing.

Mast removal

Towing instructions

Towing procedure

Tilting the mast and lowering the forks manually

Manual methods for tilting the mast and lowering forks during malfunctions.

Tilting the mast manually

Lowering the forks manually

Emergency exit for trucks with rear windscreen

Emergency exit for trucks with polycarbonate rear windscreen*

Maintenance

Mast versions

Work on the mast and on the front part of the truck

Securing the mast against tilting back

Inspection and maintenance chart

Services after the first 50 hours of operation

Inspection and maintenance as required

Check seat belt for condition and operation

Inspection and maintenance every 500 to 1000 hours or annually

Clean the steering axle

Lubricate the steering axle

Clean the left and right wheel traction, power steering and working hydraulics pump motors

Lubricate the mast and tilt cylinder pivots

Retighten the mast fastening bolts

Sideshift*: Clean, grease and check the mounting

Check the braking system

Check the working and steering hydraulics for leaks

Check the counterweight, electric motors, chassis, wheel drives, overhead guard and steering axle for security

Mast, lift cylinders, lift chain and end stops: Check condition, mounting and function

Inspecting the condition, mounting, and function of mast, lift cylinders, chain, and stops.

Adjust the lift chain length*

Check the hydraulic oil level

Check and oil the pedal and travel control linkage pivots and overhead guard lock

Change the wheel drive oil

Check the electric cables, cable connectors and connections for condition and tightness

Check the wheel drives for oil leaks

Inspection and maintenance every 3000 hours or every 2 years

Renew the hydraulic oil

Change the oil in wheel drive

Inspection and maintenance specifications

Inspection and maintenance specifications

Troubleshooting guide

Troubleshooting guide

Guide to identifying problems, their causes, remedies, and corresponding page numbers.

Linde E 20-02 Specifications

General IconGeneral
ModelE 20-02
DriveElectric
Load Capacity2000 kg
Battery Voltage48 V
Overall Width1150 mm
Travel Speed16 km/h
Power SourceBattery

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