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Linde
Forklifts
E 20-02
Linde E 20-02 User Manual
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With Electric Motors
336 804 3001 GB
E 20 - 02 / E 25 - 02 / E 30 - 02
E
20/600 -
02 /
E 25/600
- 02
/ E
30/600 -
02
Operating
Instructions
0704
Linde
Fork
Lift
T
ruc
k
e336-02/01
2
Table of Contents
Table of Contents
9
Foreword
4
Approved Applications
4
Technical Note
5
Truck Takeover
5
Description
7
Type Plate
7
Table of Contents
9
Technical Data
12
Noise Emissions Levels
14
Frequency Characteristic for Human Body Vibrations
14
Technical Description
15
Drive
15
Steering
15
Hydraulic System
15
Operation
15
Brakes
15
Handbrake
15
Brush Monitor
15
Electrical System
15
General View of Truck
16
Controls and Indicators
17
Composite Instrument
18
Hour Meter
19
Battery Discharge Indicator
19
Before Operation
20
Safety Rules
20
Safety Information
20
Handling Fluids and Lubricants
20
Accident Prevention Check
21
Operation of Industrial Trucks in the Plant Area
21
Running-In Instructions
21
Checks and Services Prior to Initial Operation of the Truck
21
Daily Checks
21
Daily Checks and Servicing before Operation
23
Check the Tyre Inflation Pressure
23
Check the Tightness of the Wheel Nuts
23
Opening the Overhead Guard
24
First Lock-In Position: Servicing Position
24
Second Lock-In Position: Battery Change
24
Closing the Overhead Guard
25
Check the Battery Charge
26
Charging the Battery
26
Connecting the Battery to a Suitable External Charger
27
Check the Condition, Electrolyte Level and Specific Gravity of the Battery
27
Battery Change
28
Battery Removal with a Crane
28
Adjusting the Driver's Seat
29
Adjusting the Swivel Seat
29
Adjusting Armrest of the Driver's Seat
29
Applying the Seat Belt, Opening the Seat Belt
30
Push, Pull the Emergency Stop Button
31
Operation
32
Driving
32
Travel in the Forward Direction
32
Travel in the Reverse Direction
32
Reversing Direction
33
Reversing the Direction of Travel
33
Malfunctions During Operation
33
Singel-Pedal Model
34
Steering System
36
Steering
36
Braking System
37
Service Brake, Regenerative Brake
37
Foot Brake
37
Operating the Electric Motor Brake (LBC)
37
Handbrake
37
Engaging the Handbrake
37
Releasing the Handbrake
37
Central Control Lever (Joystick) Operation of Mast and Attachments
38
Tilting the Mast Forward
38
Tilting the Mast Back
38
Raising the Fork Carriage
38
Lowering the Fork Carriage
38
Operating the Attachments
38
Operating the Sideshift
38
Operating the Clamp
38
Single Control Lever Operation of Mast and Attachments
39
Turning on the Front Working Lights
40
Turning on the Rear Working Lights
40
Turning on the Front Windscreen Wiper and Washer
40
Turning on the Rear Windscreen Wiper
40
Turning on the Lighting
40
Turning on the Hazard Warning Light
40
Turning on the Directional Indicator Lights
40
Electric Heater
41
Truck Data Management (LFM)
42
Truck Data Acquisition
42
Condition Code
42
Truck Data Acquisition - Default Setting (PIN Number and Condition Code)
43
Truck Data Acquisition - Special Setting (PIN Number)
44
Operating the Horn
45
Opening, Closing the Electrical Compartment Cover
45
Fuses Operation
46
Fuses
46
Checking, Renewing the Fuses
46
Automotive Fuses
46
Main Circuit Fuses
46
Fuses (Options)
47
Attention
47
Render the Electrical System Dead before Chang
47
Ing Fuses
47
Note
47
Before Loading
48
Loading
49
Positioning the Forks
49
Before Leaving the Lift Truck Unattended
50
Note
50
Transporting the Load
50
Unloading
50
Forced Opening of Overhead Guard Without Bowden Cable
51
Attention
51
Tow Coupling
51
Transport, Hoisting the Truck
52
Transporting the Truck on a Lorry or Low-Bed Trailer
52
Hoisting the Truck with a Crane
52
Hoisting the Truck with the Eyebolts
52
Jack Locations: Changing the Rear, Front Wheels
53
Wheel Change
53
Mast Removal
54
Towing Instructions
54
Towing Procedure
54
Lowering the Forks Manually
55
Tilting the Mast Manually
55
Emergency Exit for Trucks with Polycarbonate Rear
56
Windscreen (Special Equipment)
56
Maintenance
57
Taking the Truck out of Operation
57
Measures before Taking the Truck out of Operation
57
Putting the Truck Back into Operation
57
General Information
57
Maintenance Intervals
57
Work on the Mast and on the Front Part of the Truck
58
Securing the Mast against Tilting Back
58
Mast Versions
58
Standard Mast
58
Securing the Raised Standard Mast
58
Duplex Mast
58
Securing the Raised Duplex Mast
59
Triplex Mast
59
Securing the Raised Triplex Mast
59
Services after the First 50 Hours of Operation
61
Inspection and Maintenance Chart
61
Inspection and Maintenance as Required
64
Check Seat Belt for Condition and Operation
64
Clean the Lift Truck
65
Clean and Spray the Lift Chain
65
Renew the Carbon Brushes
66
Tighten the Wheel Nuts
66
Check the Tyres for Damage and Foreign Objects
66
Check the Security of the Hydraulic Oil Tank
67
Lubricate the Steer Axle, Mast and Tilt Cylinder Bearings
67
Other Cleaning and Greasing Work
67
Inspection and Maintenance Every 500 to 1000 Hours or Annually
68
Clean the Steering Axle
68
Lubricate the Steering Axle
68
Inspect the Joystick Boot
68
Check the Control Unit for Function
68
Clean the Left and Right Wheel Traction, Power Steering and Working Hydraulics Pump Motors
69
Clean the Traction Motor and Tractor Compartment Fans
69
Clean the Digital Control
69
Lubricate the Mast and Tilt Cylinder Pivots
70
Retighten the Mast Fastening Bolts
70
Sideshift: Clean, Grease and Check the Mounting
71
Check the Braking System
71
Check the Brake Linings, Lubricate the Brake Lever Pivot
71
Visual Check of the Motor Brushes
72
Check the Working and Steering Hydraulics for Leaks
72
Check the Counterweight, Electric Motors, Chassis, Wheel Drives, Overhead Guard and Steering Axle for Security
72
Mast, Lift Chain and End Stops: Check Condition, Mounting and Function
73
Adjust the Lift Chain Length
73
Lubricate the Lift Chain with Chain Spray
73
Check the Fork Quick-Releases and Fork Stops
74
Check the Pre-Tension of Double Hoses if Attachments Are Fitted
74
Check the Hydraulic Oil Level
74
Check and Oil the Pedal and Travel Control Linkage Pivots and Overhead Guard Lock
75
Grease the Overhead Guard Pivots
75
Check and Lubricate Other Pivots and Joints
75
Check the Contactor
76
Change the Wheel Drive Oil
76
Check the Electric Cables, Cable Connectors and Connections for Condition and Tightness
76
Renew the Hydraulic Breather, Suction and Pressure Filter
77
Check the Wheel Drives for Oil Leaks
78
Check the Condition of the Antistatic Ribbon
78
Inspection and Maintenance Every 3000 Hours or Every 2 Years
79
Renew the Hydraulic Oil
79
Change the Oil in Wheel Drive
80
Inspection and Maintenance Specifications
81
Emergency Exit for Trucks with Rear Windscreen
56
Discharge Circuit (1F6)
81
Discharge Circuit (F7)
81
Fan (1F4)
81
Fuse (1F5)
81
Horn (4F3)
81
Hydraulic Pump Motor (F1)
81
Lubricants Recommendations
82
Hydraulic Oil
82
Bio Hydraulic Oil
82
Gear Oil
82
Lubricating Grease
82
Battery Grease
82
Chain Spray
82
Vaseline
82
Troubleshooting Guide
83
Electric Circuit Diagram (Standard Equipment)
85
Voltage Converter (9F14)
85
Electric Circuit Diagram (Options)
90
Working Light (9F11)
85
Heater (9F16)
90
Left Position Lights (5F25)
90
Right Position Lights (5F26)
90
Hydraulic Circuit Diagram
92
Index
94
5
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Linde E 20-02 Specifications
General
Model
E 20-02
Drive
Electric
Load Capacity
2000 kg
Battery Voltage
48 V
Overall Width
1150 mm
Travel Speed
16 km/h
Power Source
Battery
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