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Linde
Forklifts
E12
Linde E12 User Manual
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Operating
Instructions
Electric
Truck
E12,
E14,
E15,
E16,
E18,
E20
386
807
1001
EN
–
03/2006
2
Table of Contents
Table of Contents
5
Introduction
11
Ihr Stapler
12
Intended Use
12
Symbols Used
13
Technical Description
13
Takeover of Forklift Truck
15
Initial Commissioning
16
Safety
17
Safety Regulations
18
In the Case of Tip-Over
19
Handling Fluids and Lubricants
19
Experts
20
Operation of Industrial Trucks in Plant Area
20
Regulations
20
Determination and Assessment of Hazards from Use of Industrial Trucks
20
Emergency Exit with Attached Rear Window
23
Overview
25
Rating Plates
26
Vehicle Overview
27
Operating Elements
29
Indicator Unit
30
Operation
33
Instructions for Running-In
34
Checks Prior to Starting Work
34
Standard Equipment
35
Adjust Driver's Seat
35
Adjust Steering Column
38
Seat Belt
39
Switch on Vehicle
41
Driving (Two-Pedal Operation)
43
Driving (Single-Pedal Operation)
46
Steering System
49
Braking System
50
Warning Horn
53
Lifting System and Attachments (Central Lever Operation)
54
Lifting System and Attachments (Single Lever Operation)
56
Emergency Cut-Off Knob
60
Special Equipment
61
Adjust Driver's Seat with Swivel Device
61
Lighting
62
Windscreen Wipers
65
Heating
67
Linde Forklift Data Management (LFM)
69
Working under Load
74
Before Taking up Load
74
Adjust Fork Arm Distance
75
Taking up Load
76
Driving under Load
77
Setting down Loads
78
Towing Device
79
Loading / Transport
80
Dismantling of Lift Mast
80
Driving Without Lift Mast
81
Crane Lifting
82
Transportation by Truck or Low Loading Truck
83
Leaving Truck
84
Before Leaving the Truck
84
Servicing
85
Inspection and Maintenance Overview Programme
86
General
86
Working on Lift Mast and at Front of Forklift Truck
87
Inspection and Maintenance Overview Programme
90
Inspection and Maintenance Data
93
Recommendations for Working Materials
94
Checks Prior to Starting Work
95
Check Battery Charge State
95
Check Condition and Function of Seat Belt
96
Check Braking System
98
Check Tyres
99
Maintenance after First 50 Operating Hours
100
Inspection and Maintenance as Required
101
Charge Battery
101
Connect Battery to External Charger
102
Battery Replacement
103
Clean Turntable Axle
107
Clean Combi-Steer Axle and Grease
108
Clean Truck
109
Clean Lift Mast Chain and Apply Chain Spray
110
Changing Wheels
111
Tighten Wheel Fastenings
113
Other Cleaning and Greasing
113
Check Other Bearings and Joints and Oil
114
Check Cooling Elements of Drive Axle for Soiling, Clean if Necessary
115
Inspection and Maintenance Once after First 1000 Operating Hours
116
Inspection and Maintenance Every 500 to 1000 Operating Hours or Once a Year
116
Check Battery Door Locking and Adjust if Necessary
116
Tighten Lift Mast Fastening
118
Check Pedals and Linkage and Oil
118
Adjust Drive Control Pedal System
119
Check Main Contactor (Switch-On Contactor)
120
Check Fan on Drive Axle and Cross Fan for Soiling, Clean as Necessary
121
Check Function of Control Unit
122
Clean and Grease the Sideshift, Check that It Is Securely Fastened
122
Adjust Lift Mast Chain
124
Check Hose Carrier
125
Functional Check of Cross Fan and Drive Axle Fan
126
Wheel Gear Oil Change
127
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
128
Operating and Steering Hydraulics (Hydraulic System)
128
Check Operating and Steering Hydraulics for Leakage
130
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
130
Check Condition of Anti-Static Belt
131
Change Breather
131
Change Pressure Filter
132
Suction Filter
133
Check Fastenings
134
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
135
Check Bellows on Joystick
136
Check Fork Arms and Arm Safety Devices
136
Check Secure Fastening, Condition and Function of Lift Mast, Lift Mast Chains, Lift Cylinders and End Stops
137
Check the Tilt Cylinder Bearings for Wear
137
Wheel Gear Oil Change (with Wheels Attached)
139
Wheel Gear Oil Change (with Wheels Detached)
140
Check Wheel Gear for Leaks
141
Double Hoses: Check Pretension
141
Inspection and Maintenance Every 6000 Operating Hours or Every 4 Years
142
Replace Hydraulic Oil
142
Standard Lift Mast with a Lift Height Greater
143
Than 5650 MM to 6450 MM
143
Triplex Lift Mast with a Lift Height Greater than
143
4770 To 6470 MM
143
Troubleshooting
144
Fuses Basic Equipment
144
Fuses for Special Equipment
145
Diagnostic Connector
147
Fork Carriage Emergency Lowering
148
Place Rubber Mat Back on Floor Plate
149
Towing Regulations
150
Shutdown of Forklift Truck
152
Disposal of Old Vehicles
152
Malfunctions During Operation
154
Technical Data
155
Type Sheet E 12, (Battery 24 V / 5Pzs / 550L) Edition 09/2005
156
Type Sheet E 14, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
159
Type Sheet E 15, (Battery 24 V / 8Pzs / 880L) Edition 09/2005
162
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
165
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
168
Type Sheet E 16, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
171
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
174
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
177
Type Sheet E 16, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
180
Type Sheet E 18, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
183
Type Sheet E 18, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
186
Type Sheet E 18, (Battery 48 V / 6Pzs / 700L) Edition 09/2005
189
Type Sheet E 20, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
192
Type Sheet E 20, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
195
Type Sheet E 20, (Battery 48 V / 6Pzs / 840L) Edition 09/2005
198
Annex
209
Circuit Diagrams
211
Wiring Diagram Basic Equipment
212
Wiring Diagram Basic Equipment
214
Wiring Diagram Basic Equipment
216
Wiring Diagram Basic Equipment
218
Hydraulic Circuit Diagram
220
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Linde E12 Specifications
General
Load Capacity
1200 kg
Drive Type
Electric
Battery Voltage
24 V
Travel Speed
12 km/h
Mast Type
Duplex
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