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Little Giant 1-EA Series - User Manual

Little Giant 1-EA Series
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SMALL SUBMERSIBLE
ENCAPSULATED PUMPS
1-EA SERIES
INTRODUCTION
This instruction sheet will provide you with information required to safely own and operate the Little
Giant encapsulated 1-EA Series pump. The pump you have purchased is a submersible epoxy
encapsulated pump (some models are for in-line use) with outer case constructed of durable die cast
aluminum and polyester. The inside case is filled with a special heat transfer epoxy.
This instruction sheet covers the standard models of the 1-EA series. Always order replacement
parts for the specific Catalog Number of your pump. If the catalog number of your pump is not listed in
the replacement parts section, then caution should be exercised when ordering replacement parts.
The Little Giant pumps are carefully inspected, tested and packaged to insure safe operation.
When you receive your pump, examine it carefully to determine that there are no broken or damaged
parts that may have occurred in shipment. If damage has occurred, make notation and notify the firm
from which you purchased the pump. They will assist you in the replacement or repair of the pump.
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR
SERVICE THE LITTLE GIANT PUMP. KNOW THE PUMP APPLICATION, LIMITATIONS, AND
POTENTIAL HAZARDS. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY
INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL
INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
SAFETY GUIDELINES
1. DO NOT USE TO PUMP FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL,
KEROSENE, ETC. DO NOT USE IN EXPLOSIVE ATMOSPHERES. PUMP SHOULD ONLY BE USED
WITH LIQUIDS COMPATIBLE WITH PUMP COMPONENT MATERIALS.
3810 N. Tulsa Street
Oklahoma City, Oklahoma 73112
(405) 947-2511
Little
Pump Company
GIANT
·
INSTALLATION
·
OPERATION
·
MAINTENANCE
·
REPAIR PARTS
LITTLE GIANT WARRANTY STATEMENT
Your Little Giant product is guaranteed to be in perfect condition when it leaves our Factory. It is warranted against defective materials
and workmanship for a period of 12 months (90 day warranty on Models: 1-AA-OM, GKPK-SC, PP-1, PPS-1, PP-12, PPS-12 , PP-230
and Cooler King) from date of purchase by the user. No warranty on brush wear in Model 35-OM and impeller or cam in Models PP-1,
PP-12, and PP-230. Any product that should fail for either of the above two reasons and is still within the warranty period will be repaired
or replaced if returned prepaid to our Factory. All defective product returned under warranty will be fully inspected to determine the
“CAUSE OF FAILURE” before warranty is approved. Little Giant will honor the warranty within the warranty time period specified on satis
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factory written proof of purchase.
DISCLAIMER: Any oral statements about the product made by the seller, the manufacturer, the representatives or any other parties, do not
constitute warranties, shall not be relied upon by the user and are not part of the contract for sale. Seller’s and manufacturer’s only obliga
-
tion, and buyer’s only remedy, shall be the replacement and/or repair by the manufacturer of the product as described above. NEITHER
SELLER NOR THE MANUFACTURER SHALL BE LIABLE FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSE
-
QUENTIAL (INCLUDING, BUT NOT LIMITED TO INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES,
INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS), ARISING OUT OF THE USE OR
THE INABILITY TO USE THE PRODUCT AND THE USER AGREES THAT NO OTHER REMEDY SHALL BE AVAILABLE TO IT. Before us
-
ing, the user shall determine the suitability of the product for the intended use, and user assumes all risk and liability whatsoever in connec
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tion therewith. . The warranty and remedy described in this limited warranty is an EXCLUSIVE warranty and remedy and is IN LIEU OF
any other warranty or remedy, expressed or implied, which other warranties and remedies are hereby expressly EXCLUDED, including but
not limited to any implied warranty of MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow the
exclusive or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which vary from state to state.
Warranty will be VOID if any of the following conditions are found:
1. Sealed motor housing opened.
2. Product connected to voltage other than indicated on name plate.
3. Cord cut to a length less than three feet.
4. Pump allowed to operate dry (fluid supply cut off).
5. Pump used to circulate anything other than fresh water, light oils, or other mild liquids at approximately room temperature.
6. Product abuse by customer.
The National Electric Code requires a Ground Fault Circuit Interrupter (GFCI) be installed in the branch circuit supplying
fountain equipment rated above 15 volts. Little Giant Pump Company offers a variety of GFCI's and recommends each
pump be used with a GFCI.
LIMITED
WARRANTY
LIMITED
WARRANTY
©Copyright 1995 Little Giant Pump Company
Form #993118–5/95:
Little
Pump Company
GIANT
KEEP THIS FOLDER
File this for safekeeping. It may be valuable to your for service under the terms of the warranty.
Model # ___________________________________________ Date of Purchase __________________________________________
Catalog # ________________________________________________ Serial # ____________________________________________
Name of Dealer _______________________________________________________________________________________________
Little Giant Pump Company
LITTLE GIANT PUMP COMPANY
3810 NORTH TULSA STREET, OKLAHOMA CITY, OKLAHOMA 73113
TELEPHONE (405) 947-2511
Question and Answer IconNeed help?

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Summary

Introduction to Encapsulated Pumps

Safety Guidelines and Electrical Connections

General Safety Warnings

Key safety precautions for pump operation, installation, and electrical hazards.

Electrical Connection Requirements

Proper voltage connection, grounding, and GFCI installation for electrical safety.

Pump Operation and Maintenance

Pump Installation and Placement

Guidelines for submerging or inline positioning and securely supporting the pump.

Flow Restriction and Dry Operation

Methods to restrict flow safely and warnings against operating the pump dry.

Idle Period and Freezing Precautions

Instructions for storing the pump during idle periods and preventing freeze damage.

Service and Cleaning Instructions

Guidance on lubrication, avoiding housing disassembly, and cleaning pump parts.

Limited Warranty Statement

Warranty Terms and Exclusions

Details the limited warranty, conditions that void it, and disclaimer of liability.

Overview

The Little Giant 1-EA Series pump is a small, submersible, encapsulated pump designed for various applications, including fountain equipment, pools, and other uses where fluid circulation is required. The pump is constructed with a durable die-cast aluminum and polyester outer case, and its internal components are filled with a special heat transfer epoxy, ensuring robust performance and longevity. Some models within the 1-EA Series are also suitable for in-line operation.

Function Description

The primary function of the Little Giant 1-EA Series pump is to circulate liquids. It is designed to operate submerged in fluid, with specific models like the 1-EA-42 also capable of inline operation. The pump's motor is permanently lubricated, eliminating the need for external oiling. Its design emphasizes safety and efficiency, with features such as a grounding conductor and/or grounding type attachment plug to reduce the risk of electrical shock. The pump is intended for use with liquids compatible with its component materials, typically fresh water, light oils, or other mild liquids at approximately room temperature. It is crucial not to use the pump with flammable or explosive fluids, or in explosive atmospheres, as this can lead to severe hazards.

Usage Features

The 1-EA Series pumps are generally designed for submerged operation. For models like the 1-EA style, the pump should be placed with the screen as a base or with the cord facing upwards, ensuring the volute is always flooded or underwater. If the operating surface is sandy or muddy, it is recommended to place a separate hard surface, such as a brick, under the pump to prevent screen clogging.

For 1-EA-42 style pumps, both submerged and inline operation are possible. These pumps can be positioned at any attitude, though placing the volute down or to the side is often preferred. Adequate support for the pump's weight is essential; users should not support the pump by its discharge connection alone. Instead, the two mounting holes in the back of the pump, designed for #8 self-tapping screws with a depth of 0.37 inches, should be utilized for support. It is critical not to exceed this hole depth.

Restricting the intake side of these pumps is strongly discouraged, as it can damage the seal and starve the pump. If reduced flow rates are desired, a valve should be placed on the discharge side of the pump. Alternatively, if flexible vinyl tubing is used, a clamp can be employed to restrict the flow.

A critical operational guideline is to never allow the unit to operate dry. The pump relies on the circulating fluid for cooling, and running it without fluid can lead to damage to the seal and motor failure.

Electrical connections require careful attention. Users must verify the proper voltage required by checking the pump label and ensure it matches the power source. If the pump comes with a 3-prong electrical plug, the third prong is for grounding and must not be removed, as this prevents possible electrical shock hazards. Cutting the plug or shortening the cord will void the warranty. For models with stripped lead wires (e.g., 230V models), the green/yellow wire is the ground, and the other two are live, requiring correct connection to the power source. The National Electric Code mandates the installation of a Ground Fault Circuit Interrupter (GFCI) in the branch circuit supplying fountain equipment rated above 15 volts. Little Giant Pump Company recommends using a GFCI with each pump.

In any installation where property damage or personal injury could result from an inoperative or leaking pump due to power outages, discharge line blockage, or other reasons, a backup system(s) and/or alarm should be used. Proper support for the pump and piping during assembly and installation is also vital to prevent piping breakage, pump failure, or motor bearing failures.

Maintenance Features

The Little Giant 1-EA Series pump is designed for relatively low maintenance. As previously mentioned, the unit is permanently lubricated, so no oiling is required. Users should never attempt to open the sealed portion of the unit or remove housing screws, as this can damage the pump and void the warranty.

Periodic cleaning of the pump parts is crucial for prolonging the life and efficiency of the pump. The cleaning process involves several steps:

  1. Disconnect from Power Source: Before attempting any service or component removal, ensure the unit is disconnected from the power source. This is a critical safety measure.
  2. Remove Screen and Screws: First, remove the screen from the pump. Then, remove the three screws indicated by arrows in the provided diagram (do not remove any other screws that may be exposed).
  3. Clean Impeller and Components: Lightly clean any corrosion or debris that may clog the impeller. A brush and penetrating oil can be used, along with light scraping, to remove encrusted material.
  4. Check Impeller Movement: Turn the impeller by hand to ensure it rotates freely.
  5. Test Operation (with GFCI): Set the pump down so that the pump and impeller are not touching anything. Plug the unit into a GFCI circuit for 10 seconds to check if the impeller turns.
    • If it rotates and the GFCI does not trip, unplug the unit and reinstall parts in the reverse order of removal.
    • If it does not rotate, if the pump trips circuit breakers, or if it is not operating properly after cleaning, the pump should be returned to Little Giant Pump Company or an authorized service center. Users should not attempt further repairs themselves.
  6. Inspect Power Cord: Ensure the power cord is in good condition, free from nicks or cuts.

If the unit is to be idle for an extended period, follow the cleaning instructions. It is also important to prevent the unit from freezing in winter, as freezing can cause cracking or distortion that may destroy the unit.

The instruction sheet provides a detailed diagram for the assembly and disassembly of the pumping head, aiding in maintenance tasks. When ordering replacement parts, it is essential to use the specific Catalog Number of the pump to ensure compatibility. If the pump's catalog number is not listed in the replacement parts section, caution should be exercised when ordering parts.

The Little Giant pumps undergo careful inspection, testing, and packaging to ensure safe operation. Upon receiving the pump, users should inspect it for any broken or damaged parts that may have occurred during shipment. Any damage should be noted, and the firm from which the pump was purchased should be notified for assistance with replacement or repair.

Adherence to all safety information and instructions is paramount to prevent personal injury and/or property damage. The warranty will be voided if conditions such as opening the sealed motor housing, connecting to incorrect voltage, cutting the cord to less than three feet, allowing the pump to operate dry, using it to circulate incompatible liquids, or product abuse by the customer are found.

Little Giant 1-EA Series Specifications

General IconGeneral
Model1-EA Series
Voltage115 V
Power SourceElectric
TypeSubmersible
Cord Length10 feet
PhaseSingle

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