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Loepfe YarnMaster PRISMA - User Manual

Loepfe YarnMaster PRISMA
49 pages
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Operating instructions
YarnMaster® PRISMA
51318003_en
Original manual
Version 1.0 / 12.2021
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Summary

General Information

About this document

Overview of document scope, target audience, symbols, and usage instructions.

Validity

Specifies the applicability of the document to the product or system.

Target group

Identifies intended users and their required qualifications for understanding the manual.

Note

Explains the meaning and use of information symbols found within the document.

Additional documents

Lists other available documentation related to the YarnMaster PRISMA system.

Safety

General safety information

General guidelines for safe installation, operation, and maintenance of the yarn clearer system.

Intended use

Defines the proper application of the system and warns against improper or unauthorized use.

Target group

Defines qualified personnel authorized to operate and maintain the system.

Qualified personnel

Details roles: Foreman, Electrician, Service Technician, and Network Administrator.

Safety regulations and warnings

Explains hazard symbols, signal words (DANGER, WARNING, CAUTION, NOTE), and their meanings.

Description of symbol

Illustrates and defines various warning, prohibition, and instruction symbols used in the manual.

Safety design

Describes the system's safety design to protect users and property from risks.

Safety features

Highlights integrated safety features and emphasizes use of authorized service technicians.

Products and functions

Product description

Overview of the yarn clearer system, its purpose, and integration with winders.

Loepfe Central Unit (LZE)

Details the components and functions of the central control unit.

Spindle adapter

Explains the spindle adapter's role as an interface for power and connections.

Sensing head

Describes the sensing head, its components, and yarn signal processing.

Scope of delivery

Lists all components included in the standard package of the yarn clearer system.

Functionality

Details the various clearing and monitoring functions of the yarn clearer system.

DM clearing

Details NSLT, yarn count, short count, core, splice clearing, and alarms.

LabPack (Option)

Covers SFI/D clearing, imperfections (IPI), and IPI alarm functions.

F clearing

Clearing and classification of foreign matter.

OffColor (option)

Functionality for detecting and clearing yarn faults based on color.

P clearing

Clearing and classification of synthetic foreign matter (PP/PE/PES).

Data selection filters

Describes options for filtering and viewing production and quality data.

System monitoring

Details function alarms and automatic alerts for system malfunctions.

Startup

Installation

Critical safety warnings and procedures for system installation and initial setup.

Startup after an upgrade or software update

Instructions for safe system startup following upgrades or software updates.

Startup after an interruption in operations

Describes system behavior and data retention after power outages or interruptions.

Installation overview

Illustrates different system variants and their electrical connection configurations.

LZE-6 connections

Details the front and rear panel connections for the LZE-6 central unit.

Installing the sensing head

Step-by-step guide for securely installing the sensing head onto the spindle.

Software installation wizard

Guides through the initial software setup, configuration, and basic settings.

Set basic settings

Covers initial configuration steps like machine type, alarm settings, and network.

Maintenance

Cleaning

Procedures and recommendations for cleaning the yarn clearer system components.

Cleaning agents

Lists prohibited and suitable cleaning agents for system maintenance.

Cleaning sensors

Instructions on cleaning sensors to maintain performance and prevent misclassifications.

Replacing sensing head

Step-by-step guide for safely replacing a defective sensing head.

Replacing spindle adapter

Procedure for replacing the spindle adapter, including ESD precautions.

Troubleshooting

Alarms and messages

Explanation of alarm levels, message types, and how to manage system alerts.

Alarm levels

Defines the meaning of different alarm indicators (Warning, Error, Alarm, Fatal).

Messages that require action

Describes symbols for messages and actions like confirming or deleting them.

Messages

Lists common error messages, their causes, and recommended troubleshooting steps.

Technical Alarm

Explains technical alarms, common causes, and associated troubleshooting measures.

Packing, transport and storage

Packing the devices

Instructions for proper packing of system parts to protect against damage during transport.

Transport inspection

Procedure for checking deliveries for completeness and damage upon receipt.

Storage of devices

Guidelines for storing system parts under optimal environmental conditions.

Technical Data

System

Overview of system installation, operation, applicable yarn types, and ambient conditions.

Loepfe Central Unit (LZE)

Detailed technical specifications for the LZE-6 central unit.

Spindle adapter

Technical data for the spindle adapter, including power supply and winding speed.

Sensing head

Technical data for sensing heads, including safety, EMC, and threshold ranges.

Dismantling and Removal

Dismantling

Safety warning regarding electric shock hazards during dismantling.

Removal

General guidelines for proper disposal of yarn clearer system parts.

Hazardous Waste

Specific instructions for disposing of electronic components as hazardous waste.

Spare parts and accessories

Non-original spare parts or non-approved accessories

Warns about safety risks and potential damage from using non-original or non-approved parts.

Order Information

Details the necessary information required when placing orders for spare parts.

Spare parts

Lists available spare parts for LZE, spindle adapters, and sensing heads with item numbers.

Loepfe YarnMaster PRISMA Specifications

General IconGeneral
BrandLoepfe
ModelYarnMaster PRISMA
CategoryIndustrial Equipment
LanguageEnglish

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