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Logosol LS-231SE - User Manual

Logosol LS-231SE
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Logosol Multifunctional Servo Drive LS-231SE
Doc # 712231004 / Rev. A, 05/05/2011
Logosol, Inc. 1155 Tasman Drive Sunnyvale, CA 94089 Tel: (408) 744-0974 www.logosolinc.com
Features
Controller modes:
- Distributed Servo
- Analog ±10V
- Quadrature Encoder mode
- Step & Direction
- Step Positive/Step Negative
Dual Encoder Loop
Servo loop rate 51.2uS
Sinusoidal motor phases commutation
Motors supported:
- Panasonic A and S series motors
- Brushless 60/120° commutated
- Linear motors
- Voice coil and Brush motors
Up to 20A peak / 12A continuous output
current
Up to 200V DC power supply
Path point buffer for coordinated motion
control
32-bit position, velocity, acceleration,
16-bit PID filter gain values
Torque loop
Safety Bus
Feedback loss protection
Comprehensive motor output short-circuit
protection:
- Output to output
- Output to ground
Adjustable motor current and overload time
limits
Over/under voltage shutdown
Overheating protection
Forward and reverse over travel inputs
Communication 19.2Kb/S to 1.25Mb/S
PWM frequency 20 kHz
Encoder rate 10.0MHz
Description
LS-231SE is all digital multifunctional single-axis
servo controller with integrated power amplifier
designed for applications requiring sinusoidal control
of Rotary or Linear brushless motors up to 1.5 HP.
DC (brush) and Voice coil motors are also
supported.
In LDCN mode the drive supports coordinated
motion of several motors. Up to 31 devices can be
controlled over a multi-drop full duplex RS-485
network. Standard RJ-45 connectors and
commercially available cables are used for daisy
chaining of the modules.
In Analog modes the drive supports precise speed
control. Analog modes give flexible use of Analog,
Enable and Direction inputs.
Three modes are provided in addition to the
standard Step & Direction mode. In Step
Positive/Step Negative mode the direction is
controlled via two separate step inputs. In
Quadrature encoder modes step and direction
inputs can be connected to A and B phase of an
incremental encoder.
Dual-Loop encoder mode supports two encoder
inputs. In this mode the encoders for position and
servo control are separated. High resolution
encoders can be used for precise position control.
LS-231SE is equipped with various safety features
such as short circuit protection for the motor and the
drive, limit switch inputs, over/under voltage
shutdown and encoder presence control. Safety bus
can be connected for multi-drive system protection.
The maximum motor output current and overload
time can be set.
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Overview

The Logosol Multifunctional Servo Drive LS-231SE is a highly integrated servo control module designed for brushless motors. It incorporates a motion controller, a servo amplifier with integrated sinusoidal output, a serial communication interface, an amplifier interface, a step and direction interface, a safety bus, and a protection circuit. The LS-231SE can be configured to operate in eight different modes, offering versatility for various applications.

Function Description:

The device supports various controller modes including Distributed Servo, Analog ±10V, Quadrature Encoder, and Step & Direction (Step Positive/Step Negative). It features a dual encoder loop and a servo loop rate of 51.2 µs. Sinusoidal motor phases are commutated, and the device is compatible with Panasonic A and S series motors, brushless AC motors with 120° commutation, linear motors, and voice coil and brush motors. It can handle up to 20A peak / 12A continuous output current and operates on a 18V to 200V DC power supply. The device provides path point buffer for coordinated motion control, 32-bit position, velocity, and acceleration, and 16-bit PID filter gain values. It includes torque loop, safety bus, and feedback loss protection. Comprehensive motor output short-circuit protection is provided, including output to output, output to ground, and output to input. Adjustable motor current and overload time limits are available, along with over/under voltage shutdown, overheating protection, forward and reverse over travel inputs, and communication at 19.2Kb/s to 1.25Mb/s. The PWM frequency is 20 KHz, and the encoder rate is 10.0MHz.

Important Technical Specifications:

  • Power: +24V Backup Current: 0.25A.
  • Max Motor Output Current: Peak: 20A, Continuous: 12A.
  • Min Load Inductance: 200µH.
  • PWM Switching Frequency: 19.5KHz.
  • Servo Rate: 51.2 µs.
  • Serial Baud Rate: 19.2Kb/sec to 1.25 Mb/sec.
  • Digital Inputs: Source drive: 0.1A (18Vdc to 36Vdc maximum). Short protection. Output clamp diode. Output1 (CN1pin4): 0.1A. Pull-Up (CN2pin1, CN5pin6, CN8pin8): 0.1A for all outputs combined. Output2 (CN2pin3): 0.1A. Limit (CN4pin1): Hi/min=4V, Lo/max=0.4V Iout=4mA.
  • Relay Outputs: Limit, Fault: Relay contact.
  • Analog Output: DAC: 0 to +5V/1mA.
  • Digital Inputs: +Rx, -Rx, +Tx, -Tx, -A, -B, -Z, +Rx/H1, -Rx/H2, Limit1, Limit2, HomeIN, Input9, Enable, Input10, Input11: Hi=3.5V, Lo=1.5V, 2K2 pull-up resistors. -AEN, -B, -Z (CN8pin7, pin12, pin13): Lo/min=0.5V Lo=0.5V, 18V<V<Hi/max=36V, Imax=8mA. -A, -B, -Z (CN5pin4, pin5, pin11, pin12, pin13): Hi=3.5V, Lo=1.5V, 4K7 pull-down resistors.
  • Analog Input: ADCin: +10V, 10K to Gnd.
  • Encoder: Quadrature with index: encoder rate 10MHz (5MHz max Enc Filter=ON). Panasonic encoder mode.
  • Hall Sensors: 60/120° or Panasonic.
  • LEDs: Orange, Green, Red: Refer to LS-231SE diagnostic and I/O section for details.
  • Protection: Short circuit: Motor output to motor output, Motor output to GND. Over-temperature shut off: Activated at 80 °C.
  • Power Dissipation (Max): 45W.
  • Thermal Requirements: Storage temperature range: -30 to +85 °C. Operating temperature range: 0 to 45 °C.
  • Mechanical: Size: 6.5" x 4" x 0.85". Weight: 0.8 Lb. (0.36 Kg).
  • +5V Source: Max output current: 200mA for all output pins combined.
  • Mating Connectors: Recommended connector type. Encoder: ERJ256004 Terminal Block, 4 Poles (5.08mm). Motor: Molex 22-01-3047 housing with 08-50-0114 pins (4 pcs.). Motor: Molex 22-01-3047 housing with 08-50-0114 pins (8 pcs.). Safety Bus: AMP 172159-1 housing with 08-44-0114 pins (4 pcs.). Encoder and Commutator: AMP 205206-3 D-Shape 15 Pin M Crimp Housing with AMP 5-66507-7 (15 pcs.). CN8: 3M 3450-6000 Socket16 pin, polarized 0.1". CN9: RJ-45.

Usage Features:

The LS-231SE is designed for easy integration and configuration. It supports various encoder types and motor commutation methods. The serial communication protocol is master-slave, allowing a host computer to control multiple drives over a single RS-485 port. Drives can be dynamically addressed, simplifying network setup. The device includes diagnostic LEDs and status bits for troubleshooting. Software installation and initial connection to a host computer are guided by a utility, enabling motor initialization, servo control, and motion commands. The utility also allows for motor tuning by adjusting current loop parameters and setting up dual servo loop mode. Different operating modes, such as Analog Input, Step & Direction, and Quadrature Encoder, can be selected via the utility, with parameters like filter, invert direction, scale, offset, deadband, and acceleration being configurable.

Maintenance Features:

The device includes several protection features to ensure reliable operation and minimize maintenance. These include short-circuit protection for motor outputs, over-temperature shutdown, and overvoltage protection. Diagnostic LEDs and status bits provide real-time feedback on the drive's condition, aiding in quick identification and resolution of issues. The software utility offers a "Reset Network" function and allows saving servo parameters to EEPROM, facilitating easy restoration of configurations. The serial command interface allows for clearing sticky bits, saving current position as home, and adding path points, which can be useful for system calibration and error management. The device's modular design and comprehensive documentation support efficient troubleshooting and repair.

Logosol LS-231SE Specifications

General IconGeneral
BrandLogosol
ModelLS-231SE
CategoryServo Drives
LanguageEnglish