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LOVATO ELECTRIC RGK601 User Manual

LOVATO ELECTRIC RGK601
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Doc: I378RUGB05_16.doc 10/02/2014 p. 1 / 43
RGK600 - RGK601 RGK600 - RGK601
RGK600SA - RGK601SA RGK600SA - RGK601SA
RGK610 RGK610
Блок управления Generating set
генераторными установками controller
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ INSTRUCTIONS MANUAL
Перед тем как выполнять какие-либо работы на приборе, отключите напряжение с
клемм питания и измерения и замкните накоротко между собой клеммы
трансформаторов тока.
Изготовитель не несет ответственность за обеспечение электробезопасности в
случае ненадлежащего использования прибора.
Изделия, описанные в настоящем документе, в любой момент могут подвергнуться
изменениям
или усовершенствованиям. Поэтому описания и каталожные данные не
могут считаться действительными для целей контрактов.
Выключатель или размыкатель должен входить в состав системы
электроснабжения здания. Прибор должен устанавливаться в шкафу со свободным
доступом пользователя. Маркировка в соответствии с: IEC/ EN 61010-1 § 6.11.2.1.
Используйте для чистки прибора мягкую тряпку; не применяйте абразивные
средства, жидкие
моющие средства или растворители.
Before any maintenance operation on the device, remove all the voltages from measuring
and supply inputs and short-circuit the CT input terminals.
Products illustrated herein are subject to alteration and changes without prior notice.
Technical data and descriptions in the documentation are accurate, to the best of our
knowledge, but no liabilities for errors, omissions or contingencies arising there from are
accepted.
A circuit breaker must be included in the electrical installation of the building. It must be
installed close by the equipment and within easy reach of the operator.
It must be marked as the disconnecting device of the equipment:
IEC /EN 61010-1 § 6.11.2.1.
Clean the instrument with a soft dry cloth; do not use abrasives, liquid detergents or
solvents
.
Оглавление Страница
Введение 2
Описание 2
Функции клавиш, расположенных на передней панели
прибора
3
Светодиоды на передней панели 3
Режимы работы 3
Подача напряжения на прибор 4
Главное меню 5
Доступ с помощью пароля 5
Таблица страниц дисплея 6
Резистивные датчики уровня топлива, температуры,
давления
8
Удаленный запуск на моделях ..S
A
9
Входы, выходы, внутренние переменные, счетчики 9
Пороговые значения (LIMx) 9
Дистанционно управляемые переменные (REMx) 10
А
варийные сигналы, программируемые пользователем
(UAx)
10
А
втоматическое тестирование 11
Спящий режим 11
CAN bus 11
ИК порт для программирования 13
Настройка параметров с ПК 13
Настройка параметров с использованием клавиш на
передней панели
13
Таблица параметров 15
А
варийные сигналы 28
Свойства аварийных сигналов 29
Таблица аварийных сигналов 29
Описание аварийных сигналов 31
Таблица функций входов 33
Таблица функций выходов 34
Меню команд 35
Установка 36
Схемы соединения 38
Расположение клемм 41
Механические размеры прибора и размеры ниши для
встраивания
41
Технические характеристики 40
Хронология изменений руководства 41
Index
Page
Introduction
2
Description
2
Front buttons functions
3
Front LED indication
3
Operating modes
3
Power-up
4
Main menu
5
Password access
5
Table of display pages
6
Resistive sensors for fuel, temperature and pressure
8
Remote
start for …SA versions
9
Inputs, outputs, internal variables, counters 9
Limit thresholds (LIMx)
9
Remote-controlled variables (REMx) 10
User alarms (UAx)
10
A
utomatic test
11
Sleep mode
11
CAN bus
11
IR programming port
13
Parameter setting via PC
13
Parameters setting (setup) from front panel 13
Parameter table
15
larms
28
A
larm properties
29
A
larm table
29
A
larm description
31
Input function table
33
Output function table
34
Command menu
35
Installation
36
Wiring diagrams
38
Terminal position
41
Mechanical dimensions and panel cutout 41
Technical characteristics
40
Manual revision history
41
I378 RU GB 0
516
ВНИМАНИЕ!!!
Перед тем как приступать к установке и использованию прибора,
внимательно прочитайте настоящее руководство.
Установка данных приборов должна осуществляться
квалифицированным персоналом с соблюдением норм техники
безопасности во избежание травм или материального ущерба.
WARNING!
Carefully read the manual before the installation or use.
This equipment is to be installed by qualified personnel, complying to
current standards, to avoid damages or safety hazards.
RU

Table of Contents

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LOVATO ELECTRIC RGK601 Specifications

General IconGeneral
Frequency50/60Hz
Number of Switching Operations per Day16
Time BaseQuartz
Protection degreeIP20
Accuracy±1 second per day

Summary

Introduction to Genset Control

Genset Controller Description

Details the available versions and key features of the RGK600 series controllers.

Control Panel and Operating Modes

Front Panel Buttons Functions

Explains the function of each button on the controller's front panel.

Front Panel LED Indicators

Describes the meaning of the front panel LED indicators.

Operating Mode Selection

Details how to change the controller's operating mode (STOP, START, AUT).

Device Power-Up Procedure

Applying Power to the Controller

Instructions on how to supply power to the RGK600 series controllers.

Initial Controller State and Settings

Describes the initial state upon power-up and essential parameter settings.

Main Menu Navigation

Main Menu Overview

Describes the main menu structure and icon navigation.

Password Access for Settings

Explains how to enable and use password protection for access.

Display Page Table Overview

Home Page Display

Details the information shown on the main home page.

Measurement Display Pages

Explains the various measurement screens available.

Energy Meter Display Pages

Details the screens for displaying energy meter readings.

Engine and System Status Displays

Engine Speed and Fuel Level Status

Displays engine speed, fuel level, and tank capacity information.

Fuel Autonomy and Thermal Protection

Shows fuel autonomy calculations and generator thermal protection status.

Engine Operation and Maintenance Intervals

Displays engine hours, work counters, and maintenance interval status.

Event Log and Sensor Configuration

Event Log Display

Shows the list of logged events with date, time, and code.

System Information Display

Provides system information such as software version and serial number.

Resistive Sensor Setup

Explains configuration for resistive sensors (fuel, oil, temperature).

Inputs, Outputs, and Limit Thresholds

Remote Start for SA Versions

Details remote start functionality for SA models via specific inputs.

Input/Output and Internal Variable Management

Describes inputs, outputs, internal variables (LIMx, REMx), and counters.

Limit Threshold Configuration (LIMx)

Explains how to set limit thresholds for measurements and their functions.

Limit Threshold Functions and User Alarms

Limit Threshold (LIMx) Functions (Max, Min+Max)

Details the operation of Max, Min, and Max+Min threshold functions.

Remote-Controlled Variables (REMX)

Describes variables that can be modified remotely.

User Programmable Alarms (UAx)

Explains how to define and configure user-specific alarms.

Automatic Test and CAN Bus Communication

Automatic Test Operation

Details the functionality and configuration of the automatic test feature.

Sleep Mode Functionality

Explains how to put the controller into a low power sleep mode.

CAN Bus Engine Control Interface

Describes connecting the controller to engine ECUs via CAN bus.

CAN Bus Diagnostics and System Status

Diagnostic Messages Display

Explains how diagnostic messages are displayed.

ECU Diagnostic Codes (DTC)

Details diagnostic trouble codes (DTC) from engine ECUs.

Programming and Setup Methods

IR Programming Port Usage

Describes using the IR port for device configuration and service.

PC-Based Parameter Setup (Customization Manager)

Explains using PC software for transferring and setting parameters.

Front Panel Parameter Setup

Details how to access and navigate the setup menu using front panel keys.

Parameter Settings Menu Structure

Core Settings Menus (M01-M11)

Covers utility, general, password, battery, alarms, engine, and sensor settings.

Control and Protection Menus (M12-M16)

Includes load changeover, voltage control, protection, and automatic test.

Maintenance and I/O Menus (M17-M27)

Covers maintenance, inputs, outputs, communication, and remote alarms.

Advanced Configuration Menus (M32-M33)

Includes user alarms and miscellaneous settings.

Parameter Editing and Table Overview

Parameter Editing Screen

Describes the interface for modifying parameter values.

Utility Parameter Table (P01)

Lists and explains parameters in the Utility menu (M01).

General Data and Configuration Parameters

M02 General Data Parameters

Details general system specifications and CT/VT parameters.

M03 Password Settings Parameters

Details password protection and access level parameters.

M04 Configurations Parameters

Details parameters for selecting and managing multiple configurations.

Battery, Alarms, and Engine Speed Parameters

M05 Battery Parameters

Configures battery voltage settings and related alarms.

M06 Acoustic Alarms Parameters

Configures siren and buzzer behavior for various alarm conditions.

M07 Engine Speed Parameters

Sets engine speed reading source, limits, and alarm delays.

Oil Pressure and Coolant Temperature Parameters

M08 Oil Pressure Parameters

Configures oil pressure sensor input and alarm settings.

M09 Coolant Temperature Parameters

Configures coolant temperature sensor input and alarm settings.

Fuel Level and Engine Starting Parameters

M10 Fuel Level Parameters

Configures fuel level sensor input and alarm settings.

M11 Engine Starting Parameters

Sets engine start thresholds, delays, and preheating parameters.

Engine Starting Sequence and Output Control

Engine Start Sequence Parameters

Configures delays and sequences for engine start attempts.

Output Control Mode Parameters

Defines operating modes for fuel valve, choke, and stop magnet outputs.

Load Changeover and Mains Voltage Control

M12 Load Changeover Parameters

Configures switchgear type, delays, and load transfer logic.

M13 Mains Voltage Control Parameters

Sets limits, delays, and hysteresis for mains voltage monitoring.

Generator Voltage and Frequency Control

M14 Generator Voltage Control Parameters

Sets limits, delays, and hysteresis for generator voltage.

Generator Frequency Control Parameters

Configures frequency limits and delays for generator operation.

Generator Protection and Maintenance Settings

M15 Generator Protection Parameters

Configures generator current, short-circuit, and thermal protection.

M16 Automatic Test Parameters

Configures automatic test schedule, duration, and behavior.

M17 Maintenance Interval Parameters

Sets service intervals and defines how maintenance time is counted.

Programmable I/O and Communication Settings

M18 Programmable Inputs Configuration

Configures functions, index, and type for digital inputs.

M19 Programmable Outputs Configuration

Configures functions, index, and state for digital outputs.

M21 CAN Bus Communication Settings

Sets ECU type, operating mode, and power for CAN bus communication.

Load Management and Miscellaneous Functions

M22 Load Management Parameters

Configures dummy load and load shedding for managing generator load.

M23 Miscellaneous Functions Setup

Configures EJP modes, remote alarms, and other special functions.

Limit Thresholds and Miscellaneous Function Details

M24 Limit Thresholds Configuration

Sets measurement thresholds, multipliers, and delays for alarms.

M23 Miscellaneous Function Details

Further details on EJP, remote alarms, and input/output control.

Counters, Remote Alarms, and User Alarms

M25 Counters Configuration

Sets up event counters, their source, and description.

M27 Remote Alarms/Status Configuration

Configures remote output functions for signals and alarms.

M32 User Alarms Configuration

Defines user-defined alarms, alarm sources, and custom messages.

User Alarm Configuration and Alarm Handling

User Alarm Parameter Details

Details parameters for configuring user alarms (source, channel, text).

Alarm Display and Behavior

Explains how alarms are displayed, indicated by LEDs, and managed.

Alarm Properties and Reference Table

Alarm Properties Overview

Describes available properties for alarms like enabled, retained, and siren.

Alarm Table Reference

A comprehensive table listing all alarms and their properties.

Detailed Alarm Reference

Generator and System Alarms (A26-A45)

Lists alarms related to generator performance, system faults, and contactors.

Tank, Battery, and Communication Alarms (A46-A55)

Lists alarms for fuel tank status, battery issues, and CAN bus communication.

Other System Alarms (A56-A59, UA1-UA4)

Lists alarms for fuel filter, configuration, water in fuel, and user-defined alarms.

Engine Sensor and Electrical Alarms

Engine Sensor Alarms (A01-A14)

Describes alarms related to engine temperature, oil pressure, and fuel level sensors.

Electrical and Starting Alarms (A15-A25)

Describes alarms for battery status, starting failures, and engine stops.

Generator, System, and Fault Alarms

Generator Performance Alarms (A26-A35)

Describes alarms for generator frequency, voltage, current, and phase sequence.

System and Electrical Fault Alarms (A37-A52)

Describes alarms for system errors, contactor faults, and battery charger issues.

Communication and Programmable Input Functions

CAN Bus Communication Alarms (A53-A59)

Describes alarms related to CAN bus communication and ECU errors.

Programmable Input Functions Overview

Explains how to assign functions to digital inputs.

Input and Output Function Tables

Programmable Input Function Details

Details specific functions like remote stop, start, and test activation.

Output Function Table Overview

Lists available functions for programmable outputs (e.g., starter, fuel valve).

Output Functions and Command Menu

Programmable Output Function Details

Details functions for outputs like ECU power, alarms, and remote variables.

Command Menu Operations

Explains how to execute commands for maintenance, reset, and configuration.

Command Menu and Installation Procedure

Command Menu Details and Access Levels

Details command functions and required user access levels for execution.

Flush-Mount Installation Guide

Provides instructions for installing the device into a panel for flush mounting.

Installation and Electrical Connection Guidance

Securing the Unit and Disassembly

Instructions for fixing the unit with clips and screws, and for disassembly.

Electrical Connection Guidelines

Advice on making electrical connections referencing diagrams and specifications.

Wiring Diagrams

Wiring Diagram for Three-Phase Generating Set with W Input

Shows wiring connections for three-phase sets with W signal input.

Wiring Diagram for Three-Phase Generating Set with Pick-up Input

Shows wiring connections for three-phase sets with Pick-up signal input.

CAN Bus and Analog Input Wiring

CAN Bus Connection Diagram

Illustrates CAN bus wiring, termination resistors, and connections.

Wiring for Analog Inputs as Digital Inputs

Shows how analog inputs can be wired and used as digital inputs.

Generating Set Wiring Configurations

Single-Phase Generating Set Wiring

Wiring diagram for single-phase generating sets.

Two-Phase Generating Set Wiring

Wiring diagram for two-phase generating sets.

Permanent Magnet Alternator Wiring

Wiring diagram for sets with permanent magnet battery charger alternators.

Terminal Layout and Physical Dimensions

RGK600/601/600SA/601SA Terminal Layout

Shows terminal assignments for RGK600/601/600SA/601SA models.

RGK610 Terminal Layout

Shows terminal assignments for the RGK610 model.

Device Dimensions and Panel Cut-out

Provides physical dimensions and panel cut-out details for mounting.

Technical Characteristics

Supply and Digital Input Specifications

Details power supply, current consumption, and digital input parameters.

Analog Input and Speed Signal Specifications

Details specifications for analog inputs and speed signal (W/Pick-up).

Mains and Generator Voltage/Frequency Specifications

Details specifications for mains and generator voltage and frequency.

Technical Specifications and Revision History

Current Input and SSR Output Specifications

Details current input and SSR output characteristics.

Environmental Conditions and Connections

Specifies operating environment, connections, and certifications.

Manual Revision History

Lists changes made to the manual across different revisions.

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