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Lukas S 700 E2 - User Manual

Lukas S 700 E2
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172022085 EN
replaces 09.2017
Edition 01.2018
Instruction manual for rescue equipment
eDRAULIC cutters
(Translation of the original instruction manual)
S 700 E2
S 788 E2
S 312 E2
S 377 E2

Table of Contents

Questions and Answers

  • D
    daniel08Aug 2, 2025
    Why are the blade arms on my Lukas Cutter moving slowly?
    • H
      Hailey MillerAug 2, 2025
      If the blade arms of your Lukas Cutter move slowly or jerkily, several factors could be responsible. The battery might be flat, requiring a charge, or it could be defective and need replacement. Another potential cause is air in the hydraulic system, which necessitates repair by authorized LUKAS personnel. Additionally, ensure the power supply is correctly connected to the eDRAULIC device and the external power supply. If the issue persists, the power supply, cable, or external power source itself might be defective and require replacement or substitution.
  • C
    Connie MasonAug 7, 2025
    What to do if the blade arms on my Lukas Cutter don't move?
    • M
      murphykathleenAug 7, 2025
      If the blade arms on your Lukas Cutter do not move when operated, the battery may be flat and needs charging, or the battery may be defective and needs replacing. The power supply cable might also be defective and require replacement. If none of these solutions work, the device itself might be defective, requiring repair by an authorized LUKAS dealer or trained personnel.
  • E
    Erica ButlerAug 11, 2025
    Why won't the motor on my Lukas S 700 E2 Cutter start after using the star grip?
    • M
      Mr. Robert ThompsonAug 12, 2025
      If the motor of your Lukas Cutter does not start after activating the star grip, it might be because the star grip hasn't been used for at least 10 minutes during battery operation, causing the rechargeable battery to switch off. To resume work, switch the eDRAULIC device off at the mains and then switch it on again. Alternatively, activate the capacity display on the rechargeable battery or briefly unplug and replug the battery.
  • C
    Cory YoderAug 16, 2025
    Why does my Lukas S 700 E2 Cutter battery die so quickly?
    • T
      tara41Aug 16, 2025
      If your Lukas Cutter's useful operating time between charging cycles is less than 5 minutes, even after following charging instructions, it's likely that the battery is defective and needs to be replaced.
  • Z
    zachary87Aug 21, 2025
    Why is my Lukas S 700 E2 Cutter not performing at full power?
    • M
      michelebutlerAug 21, 2025
      If your Lukas Cutter isn't performing at its given power, the device itself may be defective. It should be repaired by an authorized dealer, by personnel specially trained by LUKAS, or by LUKAS itself.
  • D
    David ConleyAug 27, 2025
    Why is hydraulic fluid leaking from my Lukas S 700 E2 piston rod?
    • K
      Kirsten GreenAug 27, 2025
      If hydraulic fluid is leaking from the piston rod of your Lukas Cutter, it could be due to a defective rod seal. Another possible cause is damage to the piston. In the case of a defective rod seal, it should be repaired by an authorized dealer, by personnel specially trained by LUKAS, or by LUKAS itself.

Summary

1. Danger Classifications

Overview of Safety Instructions and Symbols

Explains pictograms, keywords, definitions, and consequences for safety instructions.

2. Product Safety

General Product Safety Information and Precautions

Discusses safe product use, operator training, and general safety regulations.

3. Proper Use

Intended Use and Prohibited Actions

Defines the exclusive purpose of the devices and warns against improper use.

4. Functional Description

4.1 Description: How eDRAULIC Cutters Work

Explains the hydraulic piston mechanism and energy sources.

4.2 Structure of Rescue Devices

Details the components of the eDRAULIC cutters with a diagram.

4.3 Hydraulic Circuit Diagram

Presents a simplified hydraulic ram diagram for the tool.

4.4 Operating Movement Controls

Explains how the piston movement is controlled via the star grip.

5. Operation

5.1 Battery or Power Supply for eDRAULIC Device

Details commissioning and charging procedures for batteries and power supplies.

5.2 Operating the Star Grip

Explains how to operate the star grip for opening/closing and its dead-man's function.

6. Cutting

6.1 Safety Notes for Cutting Operations

Provides critical safety warnings related to cutting, including explosion risks and PPE.

6.2 Cutting Procedure and Angles

Details the correct blade positioning, angles, and cutting techniques for optimal performance.

7. Dismantling the Equipment; Deactivation Following Operation

Closing Arms and Storing the Device

Instructions on how to close the device arms after use and storage recommendations.

8. Maintenance and Service

8.1 Oil Change Requirements

Outlines when oil changes are necessary and who should perform them.

8.2 Overview of eDRAULIC Cutting Tools Inspections

Lists visual inspection and functional test points for cutting tools and power supply.

8.3 Protective Equipment Checks

Specifies checks for protective equipment used with the rescue device.

8.4 Checking the Filter in the Battery Shaft

Provides a procedure for checking and replacing the air suction filter.

9. Repairs

9.1 General Information on Service and Repairs

Covers authorized personnel, spare parts, cleanliness, and general repair precautions.

9.2 Preventive Service and Care Instructions

Details routine cleaning, function tests, and care for the device.

9.3 Repairs: Replacing Components

Lists components and required work steps for their replacement.

9.3.2 Sharpening the Blades

Guides on how to properly grind and maintain blade sharpness and smoothness.

9.3.3 Decals Replacement Procedure

Instructions on how to remove, clean, and affix new decals.

10. Troubleshooting

Troubleshooting Motor and Blade Arm Issues

Lists faults, checks, causes, and solutions for motor and blade arm problems.

Troubleshooting Device Performance and Leaks

Addresses issues like low power, star grip return, and hydraulic fluid leaks.

11. Technical Data

Operating Pressure Specifications

Lists the operating pressure for different eDRAULIC cutter models.

11.1 eDRAULIC Cutter Specifications

Provides detailed technical specs like dimensions, cutting opening, mass, and protection categories.

11.2 Noise Emission Levels

Details noise emission data for the devices under different load conditions.

11.3 Operating and Storage Temperature Ranges

Specifies the acceptable temperature ranges for operation and storage.

11.4 Oscillation; Vibration Values

Reports the oscillation and vibration values for the device.

11.5 Torques for Central Bolts

Lists the required torque values for central bolts and corresponding wrench sizes.

11.6 Cutting Performance Data

Shows the maximum cutting dimensions for various material types and device models.

11.7 Datasheets for Product Performance

Provides detailed performance data based on classification letters for round, flat, and tube materials.

12. EC Declaration of Conformity

Declaration of Conformity for eDRAULIC Cutters

States that the eDRAULIC cutters comply with the EC Machinery Directive.

13. Accessories

13.1 Batteries for eDRAULIC Devices

Details specifications and display codes for battery types 1 and 2.

13.2 Battery Charger Information

Recommends using the specific eDRAULIC Power Pack Charger and refers to its manual.

13.3 Power Supply Unit Details

Explains the function and structure of the power supply for direct connection to the power grid.

14. Instructions Regarding Disposal

Environmentally Compatible Disposal of Equipment and Packaging

Provides guidelines for disposing of electrical equipment, accessories, and packaging responsibly.

Lukas S 700 E2 Specifications

General IconGeneral
BrandLukas
ModelS 700 E2
CategoryCutter
LanguageEnglish

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