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Magnetrol 3 Series User Manual

Magnetrol 3 Series
36 pages
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Questions and Answers:

Magnetrol 3 Series Specifications

General IconGeneral
BrandMagnetrol
Model3 Series
CategorySwitch
LanguageEnglish

Summary

Introduction to Series 3 Liquid Level Switches

Principle of Operation

Explains the magnetic field principle used in float-operated level switches for actuation.

Operating Cycle

Details the sequence of events as liquid levels rise and fall, affecting switch operation.

Installation Guide for Liquid Level Switches

Unpacking and Inspection

Instructions for carefully unpacking, inspecting for damage, and recording unit details.

Critical Alarm Function Recommendations

Guidance on using additional switches for high-high or low-low alarms for maximum protection.

Piping Arrangement and Considerations

Details on piping installation, support, drainage, and insulation requirements.

Mounting Requirements and Orientation

Instructions for mounting the control vertically within a 3° tolerance.

Wiring Procedures and Safety

Guidance on electrical connections, wire type, conduit sealing, and housing rotation.

Switch Differential Adjustment

Low Level Controls Adjustment

Procedure for adjusting the differential for low-level switch actuation points.

High Level Controls Adjustment

Guidance on adjusting the differential for high-level switch trip points.

Preventive Maintenance Schedule

Six-Month Maintenance Checks

Procedures for inspecting switch corrosion, wiring, and performing functional tests.

Switch and Wiring Inspection (6-Month)

Detailed inspection of switch mechanism seating and wiring integrity.

Functional Test of Unit (6-Month)

Procedure to verify the complete unit's operation after inspections.

Twelve-Month Maintenance Checks

Procedures for inspecting switch corrosion and wiring over a longer service interval.

Switch and Wiring Inspection (12-Month)

Detailed inspection of switch seating and wiring for 12-month service.

Control Head Removal and Installation

Steps for safely removing and reinstalling the control head assembly for inspection.

Functional Test of Unit (12-Month)

Verifying unit functionality after 12-month inspections.

Troubleshooting Guide for Level Switches

Checking the Switch Mechanism

Steps to diagnose issues with the switch assembly, including binding and continuity.

Checking the Sensing Unit

Procedure to verify the level sensing components like float, stem, and attraction sleeve.

What to Avoid During Maintenance

Guidelines on actions to prevent damage or improper operation during service.

Reference Information and Specifications

Agency Approvals and Certifications

Listing of various agency approvals and their corresponding classes for the switches.

Dimensional Data for Sealed Cage Models

Detailed dimensions for sealed cage models, including connections and actuation levels.

Dimensional Data for Flanged Cage Models

Detailed dimensions for flanged cage models, including connections and actuation levels.

Flanged Cage Model Specifications by Pressure Rating

Dimensional specifications for flanged models based on ANSI pressure ratings.

Actuating Levels, Steam Ratings, and Specific Gravities

Data on actuating levels, steam service ratings, and specific gravities for float models.

Replacement Parts Identification

Sealed Cage Float Model Parts Identification

Identification of individual parts for sealed cage float models B35, C35, G35, V35, Z35.

Flanged Cage Float Model Parts Identification

Identification of individual parts for flanged cage float models B3F, G3F, K3F, Z3F.

Flanged Cage Float Model Part Numbers

Part numbers for components of flanged cage float models B3F, G3F, K3F, Z3F.

Model Number Coding and Specifications

Sealed Cage Model Number Breakdown

Details on constructing model numbers for sealed cage units based on specifications.

Electric Switch Mechanism and Enclosure Details

Flanged Cage Model Number Breakdown

Service Policy and Return Procedures

Return Material Procedure Guidelines

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