Manitou MLA 628 -120 LSU 3-E2 Series User Manual

3 - 273 - 27
D10 - CD10 - CAABB VEVENTNTILILATATIOIONN FIFILTLTERER
CLEANCLEAN
- Lift up protective casing 1 (fig. D10).- Lift up protective casing 1 (fig. D10).
- Lift out cabin ventilation filters 2 (fig. D10).- Lift out cabin ventilation filters 2 (fig. D10).
- Clean the filter with a compressed air jet.- Clean the filter with a compressed air jet.
- Check its condition and change if necessary (see : 3 - MAINTENANCE : FILTERS CAR-- Check its condition and change if necessary (see : 3 - MAINTENANCE : FILTERS CAR-
TRIDGES AND BELTS).TRIDGES AND BELTS).
- Install the filters and protective casing.- Install the filters and protective casing.
D11 - BD11 - BATATTETERYRY ELEELECTCTROLROLYTYTEE DEDENSINSITYTY
CHECKCHECK
The electrolyte density varies depending oThe electrolyte density varies depending on the temperature concerned,n the temperature concerned, but a minimum ofbut a minimum of
1260 at 61°F must be 1260 at 61°F must be maintained. In the smaintained. In the shaded area (fig. D11),haded area (fig. D11), the battery is in a nor-the battery is in a nor-
mal charge condition. Readings above this zone indicate that the battery needs to bemal charge condition. Readings above this zone indicate that the battery needs to be
recharged.recharged.
The density should not vary more than 0.025 units between cells.The density should not vary more than 0.025 units between cells.
- Check the electrolyte density in each battery cell using a hydrometer.- Check the electrolyte density in each battery cell using a hydrometer.
- Do - Do not carry out not carry out this check immediately after topping up with distilled this check immediately after topping up with distilled waterwater. Recharge the. Recharge the
battery for at least an hour before checking the battery electrolyte density.battery for at least an hour before checking the battery electrolyte density.
Handling and servicing a
Handling and servicing a battery can be dangerous, tbattery can be dangerous, take the following precautionsake the following precautions ::
- Wear protective goggles.- Wear protective goggles.
- Keep the battery horizontal.- Keep the battery horizontal.
- Never smoke or work near a naked flame.- Never smoke or work near a naked flame.
- Work in a well-ventilated area.- Work in a well-ventilated area.
- In the event of electrolyte being spilled onto the skin or splashed in the eyes,- In the event of electrolyte being spilled onto the skin or splashed in the eyes,
rinse thoroughly with cold water for 15 minutes and call a doctor.rinse thoroughly with cold water for 15 minutes and call a doctor.
1.2401.240
1.2501.250
1.2601.260
1.2701.270
1.2801.280
1.2901.290
1.3001.300
°°
CC
°°
FF
-18-18
00
-10-10
1414
00
3232
1010
5050
2020
6868
3030
8686
4040
104104
D11D11
D10D10
22
22
11
Handling and servicing a battery can be dangerous, take the following precau-Handling and servicing a battery can be dangerous, take the following precau-
titiononss ::
- Wear protective goggles.- Wear protective goggles.
- Keep the battery horizontal.- Keep the battery horizontal.
- Never smoke or work near an open flame.- Never smoke or work near an open flame.
- Work in a well-ventilated area.- Work in a well-ventilated area.
- In the event of electrolyte being spilled onto the skin or splashed in the- In the event of electrolyte being spilled onto the skin or splashed in the
eyes, rinse thoroughly with cold water for 15 minutes and call a doctor.eyes, rinse thoroughly with cold water for 15 minutes and call a doctor.
WARNINGWARNING

D12 - FD12 - FRORONTNT AANNDD RREEAARR AAXXLLEE DDIIFFFEFERREENTNTIIALAL OIOILL
DRAINDRAIN
Park the lift truck on level ground with the I.C. engine stopped and the differential oil stillPark the lift truck on level ground with the I.C. engine stopped and the differential oil still
warm.warm.
Dispose the drain oil in an ecological manner.
Dispose the drain oil in an ecological manner.
- Place a container under drain plugs 1 (fig. D12/1) and unscrew the plugs.- Place a container under drain plugs 1 (fig. D12/1) and unscrew the plugs.
- Remove level plug 2 (fig. D12/1) and filler plug 3 (fig. D12/1) in order to ensure that the- Remove level plug 2 (fig. D12/1) and filler plug 3 (fig. D12/1) in order to ensure that the
oil is drained oil is drained properlyproperly..
- Install and tighten drain plugs 1 (fig. D12/1) (tightening torque 32 ft/lb).- Install and tighten drain plugs 1 (fig. D12/1) (tightening torque 32 ft/lb).
- - Fill up with oil (see : Fill up with oil (see : 3 - MAINTENANCE3 - MAINTENANCE : LUBRICANTS : LUBRICANTS AND FUEL) by AND FUEL) by filler port 3 (fig.filler port 3 (fig.
D12/1).D12/1).
- The level is correct when the oil level is flush with the edge of port 2 (fig. D12/1).- The level is correct when the oil level is flush with the edge of port 2 (fig. D12/1).
- Check for any possible leaks at the drain plugs.- Check for any possible leaks at the drain plugs.
- Install and tighten level plug 2 (fig. D12/1) (tightening torque 32 ft/lb) and filler plug 3- Install and tighten level plug 2 (fig. D12/1) (tightening torque 32 ft/lb) and filler plug 3
(fig. D12/1) (tightening torque 32 ft/lb).(fig. D12/1) (tightening torque 32 ft/lb).
- Repeat this operation for the rear axle differential (fig. D12/2).- Repeat this operation for the rear axle differential (fig. D12/2).
D12/1D12/1
11
22
1111
33
D12/2D12/2
22
33

Dispose of the drain oil in an ecological manner.Dispose of the drain oil in an ecological manner.
IMPORTANTIMPORTANT
CONTENTSCONTENTS
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Manitou MLA 628 -120 LSU 3-E2 Series Specifications

General

Brand	Manitou
Model	MLA 628 -120 LSU 3-E2 Series
Category	Forklifts
Language	English