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PPROROTECTECTINTINGG THETHEI.C.I.C. ENGINEENGINE
- Fill the tank with fuel (see- Fill the tank with fuel (see : 3 - MAINTENANCE: 3 - MAINTENANCE : A - DAIL: A - DAILY OR EVERY 10 HOURS Y OR EVERY 10 HOURS SERVICE).SERVICE).
- Empty and - Empty and replace the cooling replace the cooling liquid (seeliquid (see : 3 - MAINTENANCE: 3 - MAINTENANCE : F - EVER: F - EVERY 2000 HOURS Y 2000 HOURS SERVICE).SERVICE).
- Leave the I.C- Leave the I.C. engine running at idling speed for a . engine running at idling speed for a few minutes,few minutes, then switch off.then switch off.
- Replace the - Replace the I.C. engine oil I.C. engine oil and oil filter (sand oil filter (seeee : 3 - MAINTENANCE: 3 - MAINTENANCE : D - EVER: D - EVERY 500 HOURS Y 500 HOURS SERVICE).SERVICE).
- Add a protective product to the engine oil.- Add a protective product to the engine oil.
- Run the I.C. engine for a short time so that the oil and cooling liquid circulate inside.- Run the I.C. engine for a short time so that the oil and cooling liquid circulate inside.
- Disconnect the battery and store it in a safe place away from the cold,- Disconnect the battery and store it in a safe place away from the cold, after charging it to a maximum.after charging it to a maximum.
- Remove the injectors and spray a protective product into each cylinder for two seconds with the piston in low neutral position.- Remove the injectors and spray a protective product into each cylinder for two seconds with the piston in low neutral position.
- Turn the crankshaft once slowly and install the injectors (see I.C. engine REPAIR MANUAL).- Turn the crankshaft once slowly and install the injectors (see I.C. engine REPAIR MANUAL).
- Remove the intake hose from the manifold or turbocharger and spray a protective product into the manifold or turbocharger.- Remove the intake hose from the manifold or turbocharger and spray a protective product into the manifold or turbocharger.
- Cap the intake manifold or turbocharger hole with waterproof adhesive tape.- Cap the intake manifold or turbocharger hole with waterproof adhesive tape.
- Remove the exhaust pipe and spray a protective product into the exhaust manifold or turbocharger.- Remove the exhaust pipe and spray a protective product into the exhaust manifold or turbocharger.
- Install the exhaust pipe and block the outlet with waterproof adhesive tape.- Install the exhaust pipe and block the outlet with waterproof adhesive tape.
NOTENOTE : The spra: The spray time is noy time is noted on the pted on the product packaging and roduct packaging and must be increasmust be increased by 50ed by 50 % for turbo % for turbo engines.engines.
- Open the filler plug,- Open the filler plug, spray a protective spray a protective product around the rockproduct around the rocker arm shaft and install the er arm shaft and install the filler plug.filler plug.
- Cap the fuel tank using waterproof adhesive tape.- Cap the fuel tank using waterproof adhesive tape.
- Remove the drive belts and store them in a safe place.- Remove the drive belts and store them in a safe place.
- Disconnect the engine cut-off solenoid on the injection pump and carefully insulate the connection.- Disconnect the engine cut-off solenoid on the injection pump and carefully insulate the connection.
PPROROTETECTCTININGG THTHEE LLIIFFTT TRTRUUCCKK
- Set the lift truck on axle stands so that the tires are not in contact with the ground and release the handbrake.- Set the lift truck on axle stands so that the tires are not in contact with the ground and release the handbrake.
- Protect cylinder rods which - Protect cylinder rods which will not be retracted,will not be retracted, from corrosion.from corrosion.
- Wrap the tires.- Wrap the tires.
NOTENOTE : If the : If the lift truck is to lift truck is to be stored outdoobe stored outdoors,rs, cover it with cover it with a waterproof ta waterproof tarpaulin.arpaulin.
BBRIRINGNGININGG THTHEE LLIIFFTT TTRRUUCCKK BBAACCKK IINNTOTO SSERERVVIICCEE
- Remove the waterproof adhesive tape from all the holes.- Remove the waterproof adhesive tape from all the holes.
- Install the intake hose.- Install the intake hose.
- Install and reconnect the battery.- Install and reconnect the battery.
- Remove the protection from the cylinder rods.- Remove the protection from the cylinder rods.
- Perform the daily s- Perform the daily service (seeervice (see : 3 - MAINTENANCE: 3 - MAINTENANCE : A - DAIL: A - DAILY OR EVERY 10 HOURS Y OR EVERY 10 HOURS SERVICE).SERVICE).
- Put the handbrake on and remove the axle stands.- Put the handbrake on and remove the axle stands.
- Empty and replace the - Empty and replace the fuel and replace the fuel ffuel and replace the fuel filter (seeilter (see : 3 - MAINTENANCE: 3 - MAINTENANCE : D - EVERY 500 HOUR: D - EVERY 500 HOURS SERVICE).S SERVICE).
- Install and set the - Install and set the tension in the drive belts (stension in the drive belts (seeee : 3 - MAINTENANCE: 3 - MAINTENANCE : C - EVERY 250 HOUR: C - EVERY 250 HOURS SERVICE).S SERVICE).
- T- Turn the I.C. engine using the starterurn the I.C. engine using the starter,, to allow the oil pressure to rise.to allow the oil pressure to rise.
- Reconnect the engine cut-off solenoid.- Reconnect the engine cut-off solenoid.
- Lubricate - Lubricate the lift the lift truck completely (struck completely (seeee : 3 : 3 - MAINTENANCE- MAINTENANCE : SERVI: SERVICING SCHEDULE).CING SCHEDULE).
Make sure the area is adequately ventilated before starting up the lift truck.
Make sure the area is adequately ventilated before starting up the lift truck.
- Start up the lift - Start up the lift truck,truck, following the safetfollowing the safety instructions and y instructions and regulations (seeregulations (see : OPERA: OPERATING INSTRUCTIONS TING INSTRUCTIONS UNLADEN AND LADEN).UNLADEN AND LADEN).
- Run all the boom's hydraulic movements,- Run all the boom's hydraulic movements, concentrating on the ends of travel for each cylinderconcentrating on the ends of travel for each cylinder..
Insure the area is adequately ventilated before starting the lift truck.Insure the area is adequately ventilated before starting the lift truck.
WARNINGWARNING
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