3-28
E - EVERY 1000 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
E1 - FUEL TANK
CLEAN
E2 - FUEL TANK BREATHER
CHANGE
While carrying out these operations, do not smoke or work near a flame.
Place the lift truck on level ground with the I.C. engine stopped.
- Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
- In the event of a leak, contact your dealer.
Never try to carry out a weld or any other operation by yourself, this could provoke an explosion or a fire.
- Place a container under drain plug 1 (fig. E1/1) and unscrew the plug.
- Remove filling plug 2 (fig. E1/2) in order to ensure that the oil is drained properly.
- Rinse out with ten liters of clean diesel through filler port 3 (fig. E1/2).
- Refit and tighten the drain plug (tightening torque 29 to 39 N.m).
- Open the storage compartment 4 (fig. E1/3).
- Unscrew the breather 5 (fig. E1/4) and replace with a new one (see: 3 - MAINTENANCE:
FILTERS CARTRIDGES AND BELTS) (tightening torque 5 ±2 N.m).
- Fill the fuel tank with clean diesel filtered through the filler port.
- Refit the filling cap.
- If necessary, bleed the fuel circuit (see: 3 - MAINTENANCE: G1 - FUEL SYSTEM).
E3 - SAFETY DRY AIR FILTER CARTRIDGE
CHANGE
- For the disassembly and reassembly of the dry air filter cartridge, see: 3 - MAINTENANCE:
D3 - AIR FILTER CARTRIDGE.
- Gently remove the dry air filter safety cartridge 1 (fig. E3), taking care to avoid spilling
the dust.
- Clean the gasket surface on the filter with a damp, clean lint-free cloth.
- Before mounting, check the state of the new safety cartridge (see: 3 - MAINTENANCE:
FILTERS AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the
middle.
NOTE: The periodicity for changing the safety cartridge is given for information only. It must
be changed for every two changes of the dry air filter cartridge.
E1/1
1
E1/2
2
3
E3
1
E1/3
4
E1/4
5
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