Manitou MT 1840 R PRIVILEGE User Manual

3-24
D - EVERY 500 HOURS SERVICE
Carry out the operations described previously as well as the following operations.
D1 - I.C. ENGINE OIL
DRAIN
D2 - I.C. ENGINE OIL FILTER
CHANGE
Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then
stop the I.C. engine.
DRAINING THE OIL
- Pull on the handle located inside the cab to open the engine hood.
- Remove access panel 1 (fig. D1/1).
- Place a container under the drain plug and unscrew the drain plug 2 (fig. D1/2).
- Remove filler cap 3 (fig. D1/3) in order to ensure that the oil is drained properly.
Dispose of the drain oil in an ecological manner.
REPLACEMENT OF THE FILTER
- Unscrew and discard the I.C. engine oil filter 4 (fig. D1/2) as well as its seal.
- Clean the filter bracket with a clean, lint-free cloth.
- Lightly grease the new seal before refitting the new oil filter (see: 3 - MAINTENANCE:
FILTERS AND BELTS) on its bracket.
Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
FILLING UP THE OIL
- Refit and tighten drain plug 2 (fig. D1/2).
- Fill up with oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 5
(fig. D1/3).
- Wait a few minutes to allow the oil to flow into the sump.
- Start the I.C. engine and let it run for a few minutes.
- Check for possible leaks from the drain plug and the oil filter.
- Stop the I.C. engine, wait a few minutes and check the correct level on the dipstick 6
(fig. D1/3) between the two level marks.
- Top up the level if necessary.
- Refit access panel 1 (fig. D1/1).
D3 - DRY AIR FILTER CARTRIDGE
CHANGE
In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see:
3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning
periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust
atmosphere and with pre-filtration).
Change the cartridge in a clean location, with the I.C. engine stopped. Never operate the lift truck with
the air filter removed or damaged.
- Pull on the handle located inside the cab to open the engine hood.
- Loosen the bolts and remove cover 1 (fig. D3).
- Gently remove the cartridge 2 (fig. D3), taking care to avoid spilling the dust.
- Leave the safety cartridge in place.
- The following parts must be cleaned with a damp, clean lint-free cloth.
• The inside of the filter and cover.
• The inside of the filter inlet hose.
• The gasket surfaces in the filter and in the cover.
- Check pipes and connections between the air filter and the I.C. engine and the connection and state of the clogging indicator on
the filter.
- Before mounting, check the state of the new filter cartridge (see: 3 - MAINTENANCE: FILTERS AND BELTS).
- Introduce the cartridge into the filter axis and push it in, pressing the edges and not the middle.
- Reassemble the cover, guiding the valve downwards.
D1/1
1
D1/2
2
4
D1/3
3
5
6
D3
1
2

Manitou MT 1840 R PRIVILEGE Specifications

General

Brand	Manitou
Model	MT 1840 R PRIVILEGE
Category	Forklifts
Language	English