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Manitowoc Grove GRT655 User Manual
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LUBRICATION AND MAINTENANCE
GRT655/655L OPERATOR MANUAL
6-34
Published 3-23-2020, Control # 654-04
7650-75
Figure
6-16
Picture may not be same model as your
machine,
it is
for reference
only
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Table of Contents
Table of Contents
5
Section 1
13
Customer Support
13
New Owners
13
Noise/Vibration Test Results
14
Noise Level Test Results
14
Vibration Level Test Results
14
Serial Number Location
14
List of Specifications
16
General
16
Dimensions
16
Capacities
16
Torque Converter
16
Transmission
16
Engine
16
Cummins QSB 6.7 - Tier 4F
16
Cummins QSB 6.7 - Tier 3
16
Axles
16
Hydraulic Pumps
17
Pump #1
17
Pump #2
17
Pump #3
17
Hoists
17
Section 2
19
Safety Messages
20
General
20
Safety Alert Symbol
20
Signal Words
20
Safety Decals
20
Accidents
20
Operator Information
21
Operator Qualifications
21
Operational Aids
22
Rated Capacity Limiter (RCL) Systems
22
Anti-Two-Blocking Device
23
Working Area Limiter (if Equipped)
23
Crane Stability/Structural Strength
24
Load Charts
25
Work Site
25
Wind Forces
25
Wind Speeds
26
Determination of 3-Second Wind Gust Speed at Boom Tip Height
28
Size and Shape of the Load
28
Determining Wind Drag Coefficient (CD)
29
Maximum Permissible Wind Speed
30
Example and Sample Calculations (Non-Metric)
36
Lifting Operations
38
Multiple Crane Lifts
39
Lifting Multiple Loads
39
Tilt-Up Panel Lifting
39
Counterweight
40
Outrigger Lift off
40
Pile Driving and Extracting
40
Crane Equipment
41
Crane Inspection
41
Electrocution Hazard
41
Set-Up and Operation
42
Electrocution Hazard Devices
43
Electrical Contact
43
Special Operating Conditions and Equipment
44
Grounding the Crane
44
Personnel Handling
45
Environmental Protection
46
Maintenance
46
Service and Repairs
46
Hydraulic Fluid
46
Moving Parts
47
Before Maintenance or Repairs
47
After Maintenance or Repairs
47
Lubrication
47
Tires
47
Hoist Rope
48
Synthetic Hoist Rope
48
Wire Rope
48
Sheaves
50
Batteries
50
Super Capacitor (if Equipped)
50
General Maintenance
51
Transporting the Crane
51
Travel Operation
51
Work Practices
53
Personal Considerations
53
Crane Access
53
Job Preparation
53
Working
54
Lifting
54
Hand Signals
55
Boom Extension
57
Parking and Securing
57
Shut-Down
57
Cold Weather Operation
57
Temperature Effects on Hook Blocks
58
Temperature Effects on Hydraulic Cylinders
58
Model Specific Information
60
Crane Stability
60
Hoist Platform
60
Overload Inspection
60
Boom Inspection
61
Superstructure Inspection
63
Carrier Inspection
65
Controls and Indicators
69
Steering Column
69
Turn Signal Lever and Windshield Wiper/Washer/Headlight/Horn Controls
69
Steering Column Tilt and Telescope Lever
70
Park Brake Control Switch
70
Headlights Switch
70
Drive Axle Selector Switch
70
Hazard Lights Switch
70
Engine Speed Increment/Decrement Switch
70
Ignition Switch
70
Cab Overhead Controls
71
Transmission Shift Lever
71
Skylight Window Latch (Non-CE Certified Cranes)
71
Skylight Wiper and Wiper Motor
71
Dome Light
71
Skylight Sunscreen
72
Cab Circulating Fan
72
Right Side Window Latch
72
Overhead Control Panel
72
Skylight Wiper Switch
72
Heater/Air Conditioner Fan Speed Switch
72
Heater/Air Conditioner Temperature Control Switch
72
Heater/Air Conditioner Switch
72
Fresh Air/Recirculation Air Switch
72
Cab Mounted Work Lights Switch
72
Exhaust System Cleaning Switch (Tier 4 Engine Only)
73
Inhibit Exhaust System Cleaning
73
Operator Display Module and Rated Capacity Limiter Display Module
74
Rated Capacity Limiter Display Module (RDM)
74
Operator Display Module (ODM)
74
Navigation Control Pad
74
USB Connector
75
RCL Shutdown Warning Indicator (Non-CE Certified Cranes)
75
RCL Shutdown Warning Indicator (CE Certified Cranes)
75
RCL Early Warning Indicator
76
Anti-Two-Block Indicator
76
Swing Brake Engaged Indicator
76
Brightness Sensor
76
Control Seat Assembly
77
Boom Lift/Main Hoist Controller (Dual Axis)
78
Swing/Telescope or Swing/Auxiliary Hoist Controller (Dual Axis)
78
Main Hoist Enable/Disable Switch
78
Boom up Bypass Switch
78
Boom Lift Enable/Disable Switch
78
Jog Dial
78
Outrigger Extend/Retract Switch
78
Differential Lock On/Off Switch (Optional)
79
Rear Steer Switch
79
Auxiliary Hoist Enable/Disable Switch
79
Boom Telescope Enable/Disable Switch
79
Cab Tilt Switch
79
Swing Enable/Disable Switch
79
Seat Slide Lever
80
Air Conditioner/Heater Climate Unit
80
Seat Frame Slide Lever
80
Armrest Adjustment Buttons
80
Seat Height Adjustment Lever
80
Front Limit Bypass Switch (Non-CE Certified Cranes)
80
Limit Bypass Set-Up Switch (CE Certified Cranes)
81
Emergency Stop Switch
82
Level Indicator
82
Deadman Switches (Optional) (Dual Axis Controllers Only)
82
Hoist Speed Toggle Switches
82
Horn Button
82
Free Swing Button
82
Cab Door Release Lever
82
Hoist Rotation Indicators (Not Shown)
82
Seat Switch (Not Shown)
82
Main Hoist Controller (Single Axis Option)
82
Telescope or Auxiliary Hoist Controller (Single Axis Option)
84
Swing Controller (Single Axis Option)
84
Hoist Rotation Indicators (Not Shown)
84
Foot Pedal Controls
84
360° Swing Lock Pedal
84
360° Swing Lock Release Lever
84
Swing Brake Pedal
84
Telescope Control Pedal
85
Service Brake Pedal
85
Foot Throttle Pedal
85
Miscellaneous Controls and Indicators
85
Fuse and Relay Panels
85
Buzzer
85
Rear Limit Bypass Switch (Non-CE Certified Cranes)
85
Rear Limit Bypass Switch
85
Cranes)
85
Bridging Switch and Indicator (CE Certified Cranes)
86
Bridging Switch and Indicator
86
Cranes)
86
RCL Internal Light Bar (Optional)
87
RCL External Light Tower (Optional)
87
Strobe Light or Beacon (Optional)
88
Backup Alarm (Not Shown)
88
Emergency Exit
88
Turntable Swing Pin Lock Control
88
120V/220V Engine Block Heater and Outlet
88
Birdseye Camera (Optional)
89
Pre-Starting Checks
95
Fuel Supply
95
Engine Oil
95
Engine Coolant
95
Batteries
95
Hydraulic Reservoir and Filter
95
Hoist Rope
95
Hook Block and Overhaul Ball
95
Seats and Mirrors
95
Seat Belts
95
Accessories
96
Daily Lubrication
96
Boom
96
Air Cleaner
96
Air Intake Restriction Monitoring (AIRM) Communications System (Tier 4 Only)
96
Preload Check
96
Using Your Load Chart
97
Engine Operation
98
Jump Starting Hazard
98
Charging the Batteries
98
Start-Up Procedure
98
Idling Engine
99
Engine High Idle
99
Racing Engine
99
Exhaust System Cleaning
99
When to Manually Clean the Exhaust System
99
Initiating the Manual Exhaust Cleaning Process
100
Inhibiting the Exhaust System Cleaning
100
Shutdown Procedure
100
Battery Disconnect
101
Cold Weather Operation
101
Coolant Heater
102
Radiator Shutters
102
Auxiliary Cab Heater
102
Battery Heater
102
Air Diverter
103
Super Capacitor
103
Diesel Fuel
103
Operation below -40°C (-40°F)
103
Crane Warm-Up Procedures
103
Engine
104
Transmission
104
Hoist
104
Swing Drive and Turntable Bearing
104
Axles
104
Hydraulic Oil System
104
Driving the Crane
105
Seat Belts
105
Traveling - General
105
Traveling - Towing/Pulling
106
Traveling - Being Towed/Pulled
106
Traveling on Slopes
107
General Conditions
107
Slope Limitations - Fore/Aft Travel
108
Slope Limitations - Side Slope Travel
108
Traveling with Elevated Boom
110
Traveling with Boom Extension Erected
110
Extended Travel
110
Traveling - Forward
111
Traveling - Reverse
111
Steering
112
Front Wheel Steering
112
Rear Wheel Steering
112
Four Wheel Steering
112
Crab Steering
112
Four-Wheel Drive Operation
112
Differential Lock Operation (Optional)
113
General
113
Operation
113
High Speed Glide (Optional)
114
Craning Functions
116
Controller Operation
116
Proper Crane Leveling
116
Bubble Level Indicator Adjustment
116
Using the Outriggers
116
Setting the Outriggers
117
Outrigger Monitoring System (OMS) (Optional-Standard in North America and European Union Countries)
117
Engaging the Outrigger MID-Extend Lock Pin
118
Stowing the Outriggers
118
Stowing the Outrigger MID-Extend Lock Pin
119
Swinging the Boom and Superstructure
119
Elevating and Lowering the Boom
120
Elevating the Boom
120
Lowering the Boom
120
Telescoping the Boom
121
Extending the Boom
121
Retracting the Boom
121
Lowering and Raising the Main Hoist Rope
122
Lowering the Main Hoist Rope
122
Raising the Main Hoist Rope
122
Lowering and Raising the Auxiliary Hoist Rope
123
Lowering the Auxiliary Hoist Rope
123
Raising the Auxiliary Hoist Rope
124
Selecting the Hoist Speed Range
124
Stowing and Parking
125
Leaving Crane Unattended
125
Navigating the Operator Display Module and Rated Capacity Limiter Display Module
126
Using the Operator Display Module (ODM)
127
Main Screen
127
Status Area
130
Alerts Area
130
Status Bar
130
Active Screen Indicator Area
130
Alerts Area
135
Status Bar
141
Menu Screen
145
Active Screen Indicator Area
145
Outrigger Group
147
Accessing the Outrigger Extend/Retract Function Screen
147
Extending/Retracting the Outrigger Beams
148
Extending/Retracting the Outrigger Jacks - Individually
149
Extending/Retracting the Outrigger
149
Extending/Retracting the Outrigger Jacks - X4
150
Exiting the Outrigger Extend/Retract Function Screen
151
Camera Group (Optional)
151
Selecting a Camera View
152
Exiting the Camera View Screen
153
Working Range Limiter Group
153
Introduction
153
WRL Limitations Overview
154
Accessing a WRL Limitation Screen
159
Setting the Boom Height Limitation
160
Setting the Boom Angle Limitation
163
Setting the Radius Limitation
166
Setting the Swing Angle Limitation
169
Setting a Virtual Wall Limitation
172
Tools Group
175
Accessing a Tools Group Function Screen
176
Exiting a Tools Group Function Screen
176
Setting the Display Screen Brightness
176
Setting the Units of Measure
176
Setting the Controller Sensitivity
177
Setting the Controller Function Speed
179
Setting ECO Mode to On/Off
180
Information Group
181
Accessing an Information Group Function Screen
182
Exiting an Information Group Function Screen
182
Accessing an Information Group Function
182
Screen
182
Viewing the Operating Hours
183
Viewing the Engine Fault Codes
184
Viewing the Crane Fault Codes
185
Viewing the Software Revisions
185
Viewing the Legal Notice
185
Using the Rated Capacity Limiter Display Module (RDM)
185
Using the Rated Capacity Limiter Display
185
Entering a Code Number Manually
188
Using the Setup Wizard
190
Overriding the Outrigger Monitoring System (Only for Cranes in North America and European Union Countries)
195
Using the Tare Function
196
Limit Bypass Indicators
196
Load Chart and Miscellaneous Indicators
197
Enabling/Disabling the Rear View Camera
199
Using the Birdseye Camera (Optional)
200
Setup of Crane before and after Transporting
204
Hoist Platform
208
Installing Cable on the Hoist
208
Anti-Two-Block (A2B) Switch
209
Locking
209
Unlocking
209
Checking before Operation
210
Cranes with Main Hoist Only
210
Cranes with Main and Auxiliary Hoists
210
Hoist Rope Reeving
211
Reeving Hoist Rope over the Boom
211
Dead-End Rigging/Wedge Sockets
211
Installing Wedge and Socket
212
Erecting and Stowing the Boom Extension
222
Description
222
General Warnings
222
Securing the Boom Extension with a Tag Line (Rope)
222
Erecting
227
Stowing
231
Setting the Offset
234
Extending and Stowing the Telescoping Boom Extension Fly Section
235
Extending
235
Retracting
236
General
239
Environmental Protection
239
Lubricants and Lubrication Intervals
239
Standard Lubricants
240
Arctic Lubricants and Conditions
242
Temperatures below -9°C (15°F)
242
Cold Weather Package and Lubricants
242
Cylinder Rod Surface Protection
246
Wire Rope Lubrication
246
Lubrication Points
246
Cranelube
247
Cummins Oil Registration List
247
Safety
247
Drive Train
249
Steering and Suspension
255
Axles
257
Turntable
258
Cab Tilt
259
Outriggers
260
Boom
261
Hoist
266
Hydraulic
268
Rust Protection
270
Cleaning Procedures
270
Inspection and Repair
271
Application
271
Areas of Application
271
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Manitowoc Grove GRT655 Specifications
General
Brand
Manitowoc
Model
Grove GRT655
Category
Construction Equipment
Language
English
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