Manitowoc Grove GRT655

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Table of Contents5
Section 113
Customer Support13
New Owners13
Noise/Vibration Test Results14
Noise Level Test Results14
Vibration Level Test Results14
Serial Number Location14
List of Specifications16
General16
Dimensions16
Capacities16
Torque Converter16
Transmission16
Engine16
Cummins QSB 6.7 - Tier 4F16
Cummins QSB 6.7 - Tier 316
Axles16
Hydraulic Pumps17
Pump #117
Pump #217
Pump #317
Hoists17
Section 219
Safety Messages20
General20
Safety Alert Symbol20
Signal Words20
Safety Decals20
Accidents20
Operator Information21
Operator Qualifications21
Operational Aids22
Rated Capacity Limiter (RCL) Systems22
Anti-Two-Blocking Device23
Working Area Limiter (if Equipped)23
Crane Stability/Structural Strength24
Load Charts25
Work Site25
Wind Forces25
Wind Speeds26
Determination of 3-Second Wind Gust Speed at Boom Tip Height28
Size and Shape of the Load28
Determining Wind Drag Coefficient (CD)29
Maximum Permissible Wind Speed30
Example and Sample Calculations (Non-Metric)36
Lifting Operations38
Multiple Crane Lifts39
Lifting Multiple Loads39
Tilt-Up Panel Lifting39
Counterweight40
Outrigger Lift off40
Pile Driving and Extracting40
Crane Equipment41
Crane Inspection41
Electrocution Hazard41
Set-Up and Operation42
Electrocution Hazard Devices43
Electrical Contact43
Special Operating Conditions and Equipment44
Grounding the Crane44
Personnel Handling45
Environmental Protection46
Maintenance46
Service and Repairs46
Hydraulic Fluid46
Moving Parts47
Before Maintenance or Repairs47
After Maintenance or Repairs47
Lubrication47
Tires47
Hoist Rope48
Synthetic Hoist Rope48
Wire Rope48
Sheaves50
Batteries50
Super Capacitor (if Equipped)50
General Maintenance51
Transporting the Crane51
Travel Operation51
Work Practices53
Personal Considerations53
Crane Access53
Job Preparation53
Working54
Lifting54
Hand Signals55
Boom Extension57
Parking and Securing57
Shut-Down57
Cold Weather Operation57
Temperature Effects on Hook Blocks58
Temperature Effects on Hydraulic Cylinders58
Model Specific Information60
Crane Stability60
Hoist Platform60
Overload Inspection60
Boom Inspection61
Superstructure Inspection63
Carrier Inspection65
Controls and Indicators69
Steering Column69
Turn Signal Lever and Windshield Wiper/Washer/Headlight/Horn Controls69
Steering Column Tilt and Telescope Lever70
Park Brake Control Switch70
Headlights Switch70
Drive Axle Selector Switch70
Hazard Lights Switch70
Engine Speed Increment/Decrement Switch70
Ignition Switch70
Cab Overhead Controls71
Transmission Shift Lever71
Skylight Window Latch (Non-CE Certified Cranes)71
Skylight Wiper and Wiper Motor71
Dome Light71
Skylight Sunscreen72
Cab Circulating Fan72
Right Side Window Latch72
Overhead Control Panel72
Skylight Wiper Switch72
Heater/Air Conditioner Fan Speed Switch72
Heater/Air Conditioner Temperature Control Switch72
Heater/Air Conditioner Switch72
Fresh Air/Recirculation Air Switch72
Cab Mounted Work Lights Switch72
Exhaust System Cleaning Switch (Tier 4 Engine Only)73
Inhibit Exhaust System Cleaning73
Operator Display Module and Rated Capacity Limiter Display Module74
Rated Capacity Limiter Display Module (RDM)74
Operator Display Module (ODM)74
Navigation Control Pad74
USB Connector75
RCL Shutdown Warning Indicator (Non-CE Certified Cranes)75
RCL Shutdown Warning Indicator (CE Certified Cranes)75
RCL Early Warning Indicator76
Anti-Two-Block Indicator76
Swing Brake Engaged Indicator76
Brightness Sensor76
Control Seat Assembly77
Boom Lift/Main Hoist Controller (Dual Axis)78
Swing/Telescope or Swing/Auxiliary Hoist Controller (Dual Axis)78
Main Hoist Enable/Disable Switch78
Boom up Bypass Switch78
Boom Lift Enable/Disable Switch78
Jog Dial78
Outrigger Extend/Retract Switch78
Differential Lock On/Off Switch (Optional)79
Rear Steer Switch79
Auxiliary Hoist Enable/Disable Switch79
Boom Telescope Enable/Disable Switch79
Cab Tilt Switch79
Swing Enable/Disable Switch79
Seat Slide Lever80
Air Conditioner/Heater Climate Unit80
Seat Frame Slide Lever80
Armrest Adjustment Buttons80
Seat Height Adjustment Lever80
Front Limit Bypass Switch (Non-CE Certified Cranes)80
Limit Bypass Set-Up Switch (CE Certified Cranes)81
Emergency Stop Switch82
Level Indicator82
Deadman Switches (Optional) (Dual Axis Controllers Only)82
Hoist Speed Toggle Switches82
Horn Button82
Free Swing Button82
Cab Door Release Lever82
Hoist Rotation Indicators (Not Shown)82
Seat Switch (Not Shown)82
Main Hoist Controller (Single Axis Option)82
Telescope or Auxiliary Hoist Controller (Single Axis Option)84
Swing Controller (Single Axis Option)84
Hoist Rotation Indicators (Not Shown)84
Foot Pedal Controls84
360° Swing Lock Pedal84
360° Swing Lock Release Lever84
Swing Brake Pedal84
Telescope Control Pedal85
Service Brake Pedal85
Foot Throttle Pedal85
Miscellaneous Controls and Indicators85
Fuse and Relay Panels85
Buzzer85
Rear Limit Bypass Switch (Non-CE Certified Cranes)85
Rear Limit Bypass Switch85
Cranes)85
Bridging Switch and Indicator (CE Certified Cranes)86
Bridging Switch and Indicator86
Cranes)86
RCL Internal Light Bar (Optional)87
RCL External Light Tower (Optional)87
Strobe Light or Beacon (Optional)88
Backup Alarm (Not Shown)88
Emergency Exit88
Turntable Swing Pin Lock Control88
120V/220V Engine Block Heater and Outlet88
Birdseye Camera (Optional)89
Pre-Starting Checks95
Fuel Supply95
Engine Oil95
Engine Coolant95
Batteries95
Hydraulic Reservoir and Filter95
Hoist Rope95
Hook Block and Overhaul Ball95
Seats and Mirrors95
Seat Belts95
Accessories96
Daily Lubrication96
Boom96
Air Cleaner96
Air Intake Restriction Monitoring (AIRM) Communications System (Tier 4 Only)96
Preload Check96
Using Your Load Chart97
Engine Operation98
Jump Starting Hazard98
Charging the Batteries98
Start-Up Procedure98
Idling Engine99
Engine High Idle99
Racing Engine99
Exhaust System Cleaning99
When to Manually Clean the Exhaust System99
Initiating the Manual Exhaust Cleaning Process100
Inhibiting the Exhaust System Cleaning100
Shutdown Procedure100
Battery Disconnect101
Cold Weather Operation101
Coolant Heater102
Radiator Shutters102
Auxiliary Cab Heater102
Battery Heater102
Air Diverter103
Super Capacitor103
Diesel Fuel103
Operation below -40°C (-40°F)103
Crane Warm-Up Procedures103
Engine104
Transmission104
Hoist104
Swing Drive and Turntable Bearing104
Axles104
Hydraulic Oil System104
Driving the Crane105
Seat Belts105
Traveling - General105
Traveling - Towing/Pulling106
Traveling - Being Towed/Pulled106
Traveling on Slopes107
General Conditions107
Slope Limitations - Fore/Aft Travel108
Slope Limitations - Side Slope Travel108
Traveling with Elevated Boom110
Traveling with Boom Extension Erected110
Extended Travel110
Traveling - Forward111
Traveling - Reverse111
Steering112
Front Wheel Steering112
Rear Wheel Steering112
Four Wheel Steering112
Crab Steering112
Four-Wheel Drive Operation112
Differential Lock Operation (Optional)113
General113
Operation113
High Speed Glide (Optional)114
Craning Functions116
Controller Operation116
Proper Crane Leveling116
Bubble Level Indicator Adjustment116
Using the Outriggers116
Setting the Outriggers117
Outrigger Monitoring System (OMS) (Optional-Standard in North America and European Union Countries)117
Engaging the Outrigger MID-Extend Lock Pin118
Stowing the Outriggers118
Stowing the Outrigger MID-Extend Lock Pin119
Swinging the Boom and Superstructure119
Elevating and Lowering the Boom120
Elevating the Boom120
Lowering the Boom120
Telescoping the Boom121
Extending the Boom121
Retracting the Boom121
Lowering and Raising the Main Hoist Rope122
Lowering the Main Hoist Rope122
Raising the Main Hoist Rope122
Lowering and Raising the Auxiliary Hoist Rope123
Lowering the Auxiliary Hoist Rope123
Raising the Auxiliary Hoist Rope124
Selecting the Hoist Speed Range124
Stowing and Parking125
Leaving Crane Unattended125
Navigating the Operator Display Module and Rated Capacity Limiter Display Module126
Using the Operator Display Module (ODM)127
Main Screen127
Status Area130
Alerts Area130
Status Bar130
Active Screen Indicator Area130
Alerts Area135
Status Bar141
Menu Screen145
Active Screen Indicator Area145
Outrigger Group147
Accessing the Outrigger Extend/Retract Function Screen147
Extending/Retracting the Outrigger Beams148
Extending/Retracting the Outrigger Jacks - Individually149
Extending/Retracting the Outrigger149
Extending/Retracting the Outrigger Jacks - X4150
Exiting the Outrigger Extend/Retract Function Screen151
Camera Group (Optional)151
Selecting a Camera View152
Exiting the Camera View Screen153
Working Range Limiter Group153
Introduction153
WRL Limitations Overview154
Accessing a WRL Limitation Screen159
Setting the Boom Height Limitation160
Setting the Boom Angle Limitation163
Setting the Radius Limitation166
Setting the Swing Angle Limitation169
Setting a Virtual Wall Limitation172
Tools Group175
Accessing a Tools Group Function Screen176
Exiting a Tools Group Function Screen176
Setting the Display Screen Brightness176
Setting the Units of Measure176
Setting the Controller Sensitivity177
Setting the Controller Function Speed179
Setting ECO Mode to On/Off180
Information Group181
Accessing an Information Group Function Screen182
Exiting an Information Group Function Screen182
Accessing an Information Group Function182
Screen182
Viewing the Operating Hours183
Viewing the Engine Fault Codes184
Viewing the Crane Fault Codes185
Viewing the Software Revisions185
Viewing the Legal Notice185
Using the Rated Capacity Limiter Display Module (RDM)185
Using the Rated Capacity Limiter Display185
Entering a Code Number Manually188
Using the Setup Wizard190
Overriding the Outrigger Monitoring System (Only for Cranes in North America and European Union Countries)195
Using the Tare Function196
Limit Bypass Indicators196
Load Chart and Miscellaneous Indicators197
Enabling/Disabling the Rear View Camera199
Using the Birdseye Camera (Optional)200
Setup of Crane before and after Transporting204
Hoist Platform208
Installing Cable on the Hoist208
Anti-Two-Block (A2B) Switch209
Locking209
Unlocking209
Checking before Operation210
Cranes with Main Hoist Only210
Cranes with Main and Auxiliary Hoists210
Hoist Rope Reeving211
Reeving Hoist Rope over the Boom211
Dead-End Rigging/Wedge Sockets211
Installing Wedge and Socket212
Erecting and Stowing the Boom Extension222
Description222
General Warnings222
Securing the Boom Extension with a Tag Line (Rope)222
Erecting227
Stowing231
Setting the Offset234
Extending and Stowing the Telescoping Boom Extension Fly Section235
Extending235
Retracting236
General239
Environmental Protection239
Lubricants and Lubrication Intervals239
Standard Lubricants240
Arctic Lubricants and Conditions242
Temperatures below -9°C (15°F)242
Cold Weather Package and Lubricants242
Cylinder Rod Surface Protection246
Wire Rope Lubrication246
Lubrication Points246
Cranelube247
Cummins Oil Registration List247
Safety247
Drive Train249
Steering and Suspension255
Axles257
Turntable258
Cab Tilt259
Outriggers260
Boom261
Hoist266
Hydraulic268
Rust Protection270
Cleaning Procedures270
Inspection and Repair271
Application271
Areas of Application271

Manitowoc Grove GRT655 - Page 4

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