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Manitowoc Grove GRT8100 User Manual
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5-24
Published 3-25-2020, Control # 595-10
MAINTENANCE AND LU
BRICATION
GRT8100 OPERATOR MANUAL
FIGURE
5-
12
FRONT
A
B
8608
86
10
8
611
A
86
86
87
85A
84
84
8610
86
86
87
83
85
B
84
84
88
8611
B
201
203
Table of Contents
Table of Contents
5
Section 1
11
Customer Support
11
Noise/Vibration Test Results
11
Noise Level Test Results
11
Vibration Level Test Results
12
Serial Number Location
12
List of Specifications
13
General
13
Dimensions
13
Capacities
13
Torque Converter
13
Transmission
13
Engine
13
Axles
13
Brakes
13
Wheels and Tires
13
Hydraulic Pumps
14
Hoists
14
Crane Nomenclature
14
Section 2
17
Safety Messages
18
General
18
Safety Alert Symbol
18
Signal Words
18
Safety Decals
18
Accidents
18
Operator Information
19
Operator Qualifications
19
Operational Aids
20
Rated Capacity Limiter (RCL) Systems
20
Anti-Two-Blocking Device
21
Working Area Limiter (if Equipped)
21
Crane Stability/Structural Strength
22
Load Charts
23
Work Site
23
Wind Forces
23
Wind Speeds
24
Lifting Operations
36
Lifting Multiple Loads
37
Tilt-Up Panel Lifting
37
Counterweight
38
Outrigger Lift off
38
Pile Driving and Extracting
38
Crane Equipment
39
Crane Inspection
39
Electrocution Hazard
39
Set-Up and Operation
40
Electrocution Hazard Devices
41
Electrical Contact
41
Special Operating Conditions and Equipment
42
Grounding the Crane
42
Personnel Handling
43
Environmental Protection
44
Maintenance
44
Service and Repairs
44
Lubrication
45
Tires
45
Hoist Rope
46
Synthetic Hoist Rope
46
Wire Rope
46
Sheaves
48
Batteries
48
Super Capacitor (if Equipped)
48
General Maintenance
49
Transporting the Crane
49
Travel Operation
49
Work Practices
51
Personal Considerations
51
Crane Access
51
Job Preparation
51
Working
52
Lifting
52
Hand Signals
53
Boom Extension
55
Parking and Securing
55
Shut-Down
55
Cold Weather Operation
55
Temperature Effects on Hook Blocks
56
Temperature Effects on Hydraulic Cylinders
56
Model Specific Information
57
Crane Stability
57
Hoist Platform
58
Overload Inspection
58
Boom Inspection
59
Superstructure Inspection
61
Carrier Inspection
63
Controls and Indicators
67
Steering Column
67
Turn Signal Lever and Windshield Wiper/Washer/Headlight/Horn Controls
67
Steering Column Tilt Lever
68
Park Brake Control Switch
68
Headlights Switch
68
Drive Axle Selector Switch
68
Hazard Lights Switch
68
Increment/Decrement Switch
68
Ignition Switch
68
Transmission Shift Lever
68
Cab Overhead Controls
69
Skylight Window Latch
69
Skylight Wiper and Wiper Motor
69
Skylight Sunscreen
69
Dome Light
69
Cab Circulating Fan
69
Right Side Window Latch
69
Overhead Control Panel
70
Skylight Wiper Switch
70
Heater/Air Conditioner Fan Speed Switch
70
Heater Control Switch
70
Air Conditioner Switch
70
Work Lights Switch
70
Crane Function Power Switch
70
Exhaust System Cleaning Switch (Tier 4 Engine Only)
70
Exhaust System Cleaning
71
(Tier 4 Engines Only)
71
Diesel Exhaust Fluid (Tier 4 Engines Only)
71
Exhaust System Cleaning (Tier 4 Engines Only)
71
High Exhaust System Temperature
72
Control Seat Assembly
72
Boom Lift/Main Hoist Control Lever (Dual Axis)
73
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis)
73
Main Hoist Enable Switch
73
Boom up Bypass Switch
73
Lift Function Enable Switch
73
Jog Dial
74
Outrigger Function Enable Switch
74
Differential Lock On/Off Switch (Optional)
74
Rear Steer Switch
74
Auxiliary Hoist Enable Switch
74
Boom Telescope Enable Switch
74
Swing Enable Switch
74
Seat Slide Lever
74
Air Conditioner/Heater Climate Unit
74
Seat Frame Slide Lever
74
Limit Bypass Switch (CE Certified Cranes)
75
Emergency Stop Switch
76
Level Indicator
76
Deadman Switches (Optional) (Dual Axis Control Levers Only)
76
Hoist High Speed Toggle Switches
76
Horn Button
76
Free Swing Button
76
Cab Door Release Lever
76
Hoist Rotation Indicators (Not Shown)
76
Seat Switch (Not Shown)
76
Optional Single Axis Controllers
77
Main Hoist Control (Single Axis Option)
77
Boom Lift Control (Single Axis Option)
77
Telescope or Auxiliary Hoist Control (Single Axis Option)
77
Swing Control (Single Axis Option)
77
Foot Pedal Controls
78
360° Swing Lock Pedal
78
Swing Brake Pedal
78
Telescope Control Pedal
78
Service Brake Pedal
78
Foot Throttle Pedal
78
Miscellaneous Controls and Indicators
78
Fuse and Relay Panels
78
Buzzer
78
Limit Bypass Switch (Non-CE Certified Cranes)
79
Limit Bypass Switch and Indicator (CE Certified Cranes)
79
RCL Internal Light Bar (Optional)
80
Strobe Light or Beacon (Optional)
80
Backup Alarm (Not Shown)
80
Emergency Exit
80
Crane Control System (CCS)
81
CCS Display
81
Turntable Swing Lock Pin Control
81
Menu Control
81
CCS Main Screen Symbols and Icons
82
CCS Menu Screen
83
CCS Operation Display
84
Menu Screen
84
Rated Capacity Limiter (RCL) System
85
Mode of Operation
85
Outrigger Operation Menu
86
Telescope Operation Menus
87
RCL Setup Wizard
91
Switch to RCL Home Screen Display
93
Using the Tare Function
94
CCS Working Range Limiter (WRL)
95
Introduction
95
WRL Limitations
95
Accessing Limitation Screens
101
Height Limitation
102
Boom Up/Down Limitation
104
Radius Limitation
107
Swing Limitation
110
Wall Limitation
113
Economy Mode
117
Terminology
117
Requirements
117
Operation
118
Benefits
118
Operating Procedures
121
Pre-Starting Checks
121
Cold Weather Operation
122
Crane Warm-Up Procedures
124
Engine Operation
126
Charging the Batteries
126
Crane Travel Operation
127
General Crane Operation
134
Level Indicator Adjustment
136
Crane Functions
136
Stowing and Parking
140
Unattended Crane
140
General
142
Hoist Platform
142
Travel Position
142
Working Position
142
Installing Cable on Hoist
143
Anti-Two-Block (A2B) Switch
143
Locking
143
Unlocking
144
Checking before Operation
144
Hoist Rope Reeving
145
Reeving the Hoist Rope over the Boom
146
Dead-End Rigging/Wedge Sockets
146
Installing Wedge and Socket
147
Bi-Fold Swingaway, Off-Settable Boom Extension
161
Description
161
Boom Extension Rigging Mode
161
Erecting Boom Extension
161
Bi-Fold Swingaway, Off-Settable Boom
161
Erecting Boom Extension Fly Section
163
Stowing Boom Extension
164
Setting Boom Extension Manual Offset
167
Setting Boom Extension Hydraulic Offset
167
Erecting and Stowing Bi-Fold Boom Extension with 6 M (20 Ft) Insert
170
Erecting
170
Stowing
172
Connecting and Disconnecting Boom Extension
172
Connecting
172
Connecting and Disconnecting Boom
172
Extension
172
Disconnecting
173
M (10 Ft) Heavy Duty Boom Extension (Optional)
174
Description
174
Installing Heavy Duty Boom Extension
174
Setting Heavy Duty Boom Extension Manual Offset
174
Setting Heavy Duty Boom Extension Manual
174
Offset
174
Tilt-Up Panel Procedure Using the Heavy Duty Boom Extension
175
Removing Heavy Duty Boom Extension
175
Removable Counterweight
176
Counterweight Control Panel
176
Removing
177
Installing
177
Installing Optional Counterweight Slab
178
Removing Optional Counterweight Slab
178
General
180
Environmental Protection
180
Lubricants and Lubrication Intervals
180
Standard Lubricants
181
Arctic Lubricants and Conditions
182
Cylinder Rod Surface Protection
185
Wire Rope Lubrication
185
Lubrication Points
185
Cranelube
185
Cummins Oil Registration List
185
Safety
186
Drive Train
187
Steering and Suspension
192
Axles
194
Turntable
195
Cab Tilt
196
Turntable
196
Outriggers
197
Lift Cylinder
198
Boom
199
Hoist
205
Hydraulic
206
Rust Protection
207
Cleaning Procedures
208
Inspection and Repair
208
Application
209
Areas of Application
209
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Manitowoc Grove GRT8100 Specifications
General
Brand
Manitowoc
Model
Grove GRT8100
Category
Construction Equipment
Language
English
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