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Manitowoc MD1000A - User Manual

Manitowoc MD1000A
132 pages
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Technician’s
Handbook
This manual is updated as new information and models are
released. Visit our website for the latest manual. www.welbilt.cn
M series
Ice Machines
Part Number 040005626 5/17
Manitowoc

Table of Contents

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Manitowoc MD1000A Specifications

General IconGeneral
ModelMD1000A
Ice Production Capacity1000 lbs per day
RefrigerantR-404A
Water Connection3/8 inch
TypeModular Ice Maker
Ice TypeDice
Storage CapacityNot applicable (modular unit)
Dimensions (H x W x D)29.5 x 30 x 24 inches

Summary

Safety Notices

Warning and Caution Types

Text in boxes alerts to personal injury or equipment damage situations.

Pre-Operation Safety Guidelines

Installation and Maintenance Essentials

Proper installation, care, and maintenance are essential for performance.

Warranty Exclusion for Maintenance

Routine adjustments and maintenance are not covered by warranty.

General Operational Warning

Read manual before operating, installing, or maintaining equipment.

Accessory Use Warning

Do not use non-Manitowoc electrical appliances or accessories.

Lifting Safety Warning

Two or more people or a lifting device are required to lift the appliance.

Operational Safety Warnings

High Voltage and Refrigerant Safety

Trained technicians must handle high voltage and refrigerant safely.

Refrigeration Circuit Protection

Avoid damaging the refrigeration circuit during installation or servicing.

Equipment Misuse and Alteration Warning

Do not operate equipment that has been misused, abused, neglected, or altered.

Panel Security Warning

Ensure all covers and access panels are in place and secured before operation.

Installation Safety and Environmental Precautions

Ventilation Obstruction Warning

Do not obstruct machine vents or openings.

Flammable Storage Warning

Do not store flammable vapors or liquids near the appliance.

Cleaning Method Warning

Do not clean the unit using a water jet.

PPE Hazard Assessment Responsibility

Owner must perform PPE hazard assessment for maintenance.

Equipment Tipping Warning

Use two or more people or a lifting device to move equipment to prevent tipping.

Model Number Identification

Repair Technician Warning

Ice machines contain high voltage and refrigerant; repairs require trained technicians.

Installation Procedures

Ice Machine Clearance Requirements

Electrical Requirements

Water Service and Drain Connections

Maintenance Procedures

Cleaning Solution Safety

Cleaner and Sanitizer Mixing Warning

Do not mix cleaner and sanitizer solutions together.

Removing Parts for Cleaning

Electrical Disconnect Warning

Disconnect electric power before proceeding with part removal.

Condenser Cleaning

Ice Machine Operation

Safety Limits Explained

Operational Checks

Ice Thickness Adjustment

Inspect and adjust ice bridge thickness for proper ice cube formation.

Troubleshooting Introduction

Control Board Test Mode

Procedure to enter and use the control board test mode.

Diagnosing Will Not Run Issues

High Voltage Warning

High voltage warning: always applied to the control board.

Harvest Cycle Entry Issues

Ice Production Check

Temperature vs. Ice Production

Relates ice production to operating temperatures and provides a formula.

Water System Checklist

Water-Related Problem Diagnosis

Identifies potential water-related problems and their causes.

Ice Formation Pattern Analysis

Safety Limits Overview

Determining Safety Limit Cause

Analyzing Discharge Pressure

Discharge Pressure Procedure

Procedure to analyze discharge pressure based on operating conditions.

Discharge Pressure High Checklist

Freeze Cycle Discharge Pressure Low Checklist

Checks for low discharge pressure during the freeze cycle.

Analyzing Suction Pressure

Suction Pressure Procedure

Procedure to analyze suction pressure drop throughout the freeze cycle.

Suction Pressure High Checklist

Suction Pressure Low Checklist

Harvest Valve Operation

Harvest Valve Failure Analysis

Valve Not Opening or Remaining Open

Discusses valve failure modes and symptoms.

Evaporator Inlet;Outlet Temperature Comparison

Temperature Comparison Procedure

Procedure to compare evaporator temperatures to diagnose malfunctions.

Discharge Line Temperature Analysis

Discharge Line Temperature Importance

Importance of discharge line temperature for diagnostics.

Discharge Line Temperature Measurement

How to measure maximum discharge line temperature.

Refrigeration Component Diagnostics Overview

Diagnostic Table Introduction

Introduction to the tables for diagnosing refrigeration components.

Refrigeration Diagnostics Procedure

Operational Analysis and Final Analysis Steps

Steps for completing the operational analysis and final analysis.

Final Analysis of Refrigeration Problems

Interpreting Diagnostic Results

Interprets results to identify refrigeration problems.

Refrigeration Component Diagnostic Chart

Diagnostic Chart Correlation

Chart correlating operational analysis, ice production, and ice formation patterns.

Component Check Procedures

Compressor Electrical Diagnostics

Compressor Resistance (Ohm) Values

Procedure for checking compressor winding resistance.

Compressor Windings to Ground Check

Procedure to check for grounded compressor windings.

Compressor Starting Issues

Locked Rotor Diagnosis

Diagnosing locked rotor issues caused by defective start components or seizure.

High Amperage Draw Troubleshooting

Troubleshooting high amperage draw on startup.

Fan Cycle Control Operation

High Pressure Cutout (HPCO) Control

Refrigeration Components Overview

Harvest Cycle Symptoms

Harvest Pressure Regulating (HPR) System

HPR System Operation and Diagnostics

HPR System Freeze Cycle

The HPR system is not used during the freeze cycle.

HPR System Harvest Cycle

Operation of the HPR system during the harvest cycle.

HPR System Diagnostics

Diagnostic steps for the HPR system.

Water Regulating Valve Operation

Refrigerant Recovery and Evacuation

Refrigerant Re-Use Policy

Refrigerant Recovery and Recharging

Recovery;Recharging Procedures

Procedures for recovering and recharging refrigerant.

Important Notes on Driers and Contamination

Replace liquid line drier; no responsibility for contaminated refrigerant use.

Self-Contained Recovery;Evacuation

Recovery;Evacuation Steps

Procedure for self-contained units.

Charging Procedures

Charging Procedure Steps

Detailed steps for charging the refrigerant system.

Critical Charge Importance

Use scale/cylinder for proper charge.

System Contamination Cleanup

Determining Contamination Severity

Identifying contamination causes like moisture or burnout residue.

Contamination Cleanup Chart

Mild System Contamination Cleanup

Severe System Contamination Cleanup

Replacing Controls Without Refrigerant Removal

Refrigerant Amount Specification

Specific Wiring Diagram

Electronic Control Board Diagram

Refrigeration Tubing Schematics

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