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Shuttlelift CD5520
Manitowoc Shuttlelift CD5520 User Manual
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Published 07-06-2017, Control # 406-03
4-3
CD5520/YB5520 OPERATOR
MANUAL
CAP
ACITY CHART
4
FIGURE
4-3
FOR REFERENCE ONL
Y
USE THE CAP
ACITY
CHART IN THE
OPERA
TOR’S CAB
a0870
Reference
Only
92
94
Table of Contents
Default Chapter
5
Table of Contents
5
Section 1
9
The Manual
9
Directional Reference
9
Serial Number Plate
9
Delivery Report
10
Customer Support
10
Noise/Vibration Test Results
10
Noise Level Test Results
10
Vibration Level Test Results
10
Safety Information
10
General Crane Design
10
Nomenclature
11
Section 2
13
Safety Messages
13
General
13
Safety Alert Symbol
14
Signal Words
14
General
14
Warning Signs
14
Accidents
14
Operator Information
14
Operator Qualifications
15
Operational Aids
16
Rated Capacity Limiter (RCL) Systems (if Equipped)
16
Anti-Two-Blocking Device
16
Working Area Limiter (if Equipped)
17
Crane Stability/Structural Strength
17
Load Charts
18
Work Site
18
Wind Forces
19
Wind Speeds
19
Lifting Operations
32
Counterweight
33
Outrigger Lift off
33
Multiple Crane Lifts
33
Tilt-Up Panel Lifting
33
Pile Driving and Extracting
34
Crane Equipment
34
Crane Inspection
34
Electrocution Hazard
35
Set-Up and Operation
36
Electrocution Hazard Devices
36
Electrical Contact
37
Special Operating Conditions and Equipment
37
Earthing the Crane
37
Personnel Handling
38
Environmental Protection
39
Maintenance
39
Service and Repairs
39
Lubrication
40
Tires
41
Hoist Rope
41
Synthetic Hoist Rope
41
Wire Rope
41
Sheaves
42
Batteries
43
Super Capacitor (if Equipped)
43
General Maintenance
43
Transporting the Crane
44
Travel Operation
44
Work Practices
45
Personal Considerations
45
Crane Access
45
Job Preparation
45
Working
46
Lifting
47
Hand Signals
48
Jib
50
Parking and Securing
50
Shut-Down
50
Cold Weather Operation
50
Temperature Effects on Hook Blocks
51
Temperature Effects on Hydraulic Cylinders
51
Overload Inspection
52
Boom Inspection
54
Superstructure Inspection
56
Carrier Inspection
58
Section 3
61
Controls, Switches, and Gauges
61
Cab Controls
61
Left Dash Controls
63
Right Dash Controls
64
Rated Capacity Limiter (RCL) Override Switch
64
Indicator and Gauge Display
66
Crane Level Indicator
68
Engine Warning and Stop Lights
68
Rated Capacity Limiter (RCL)
68
Air Conditioning/Heater Controls
69
Boom Angle Indicator
69
Outrigger Controls
69
Steering Controls
70
Operator's Cab
71
Heater/Air Conditioner
71
Defroster
71
Seat Adjustment
72
Seat Belt
72
Cab Door (Enclosed Cab)
72
Fire Extinguisher
72
Crane Operation
73
Starting the Engine
73
Cold Climate Engine Operation
75
Engine
75
Transmission
75
Hoist
76
Swing Drive and Turntable Bearing
76
Axles
76
Hydraulic Oil System
76
Traveling with the Crane
77
Changing Travel Direction
78
Shifting Gears
78
Stopping Travel
78
Operating the Outrigger Controls
78
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
80
Operating the Boom Controls
81
Optional Controls Operation
87
Operating Practices
88
Handling a Load
88
Attaching the Load
88
Holding the Load
88
Moving the Load
88
Traveling with a Load (Pick and Carry)
89
Elevating Personnel
89
Turning Clearances
90
Crane Shutdown
90
Battery Disconnect
90
Unattended Crane
90
Towing a Disabled Crane
90
Section 4
91
Using the Capacity Chart
91
Operating Boom Radius
91
Locating the Lift Capacity
91
Things to Observe When Using the Capacity Chart
91
Lifting with the Boom Extension Installed
92
Pick and Carry Ranges
92
Section 5
95
Pivoting Boom Head
95
Boom Head Positions
95
Changing the Boom Head Position (no Boom Extension)
97
Boom Head Positions
97
Adjusting the Boom Extension Offset
98
Hoist Block
99
Removing the Hoist Block
99
Installing the Hook Block
99
Boom Extension
99
Attaching the Boom Extension
99
Manually Extendable Jib (Optional)
104
Stowing the Boom Extension
105
Searcher Hook Assembly
107
Installation
107
Removal
107
Down Haul Weight
108
Installing the down Haul Weight
108
Removing the down Haul Weight
108
Installing Cable on the Hoist
109
Wire Rope Wedge Socket
110
Reeving
112
Reeving for 4-Part Line
112
Section 6
113
Introduction
113
Spark Arresting Mufflers
113
Safety List
114
Lubricants
114
Maintenance Records
114
Special Maintenance
114
Delivery Inspection
114
After First 50 Hours of Operation (New Cranes)
115
Cranes Not in Regular Use
115
Preventive Maintenance
115
Maintenance Schedule and Checklist
115
Lubrication Points
118
Scheduled Maintenance
121
Daily (Walk-Around) Inspection
121
Inspections
121
Component/System Checks
121
Checking Tire Pressure
124
50 Hours of Operation
124
Clean the Air Cleaner Dust Cup
124
Wire Rope Inspection
124
Grease Fittings
125
Internal Cable Sheave Lubrication
125
Inner Boom Pad Lubrication
125
Side and Bottom Boom Wear Pad Lubrication
126
Lubricate Parking Brake
126
Heater/Air Conditioner Filter
126
100 Hours of Operation and over
126
Carwell® Rust Inhibitor
126
Protecting Cranes from Rusting
126
Cleaning Procedures
127
Inspection and Repair
127
Application
128
Areas of Application
128
Section 8
135
Section 7
135
Lubricants and Capacities
135
Engine Oil Specifications
136
Diesel Fuel
137
General Specifications
138
Tires
139
Weight
139
Travel Speeds
139
Operating Dimensions
140
4
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Manitowoc Shuttlelift CD5520 Specifications
General
Brand
Manitowoc
Model
Shuttlelift CD5520
Category
Construction Equipment
Language
English
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