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Mannesmann Rexroth
Controller
DKR03
Mannesmann Rexroth DKR03 User Manual
112 pages
Manual
Specs
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DKR02, DKR03 and DKR04
Drive Controllers
Project Planning Manual
DOK-DIAX03-DKR********-PR02-EN-P
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Indramat
Rexroth
SYSTEM200
LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Important Directions for Use
9
Appropriate Use
9
Introduction
9
Areas of Use and Application
10
Inappropriate Use
10
2 Safety Instructions for Electric Servo Drives and Controls
11
Introduction
11
Explanations
11
Hazards by Inappropriate Use
12
General Information
13
Protection against Contact with Electrical Parts
14
Protection by Protective Low Voltage (PELV) against Electrical Shock
16
Protection against Dangerous Movements
16
Protection against Magnetic and Electromagnetic Fields During Operations and Mounting
18
Protection against Contact with Hot Parts
19
Protection During Handling and Installation
19
Battery Safety
20
Protection against Pressurized Systems
20
3 Introducing the Devices
21
Drive Controllers
21
General Features
21
Brake Resistor
25
4 Technical Data
27
Dkr02
27
Dkr03
28
Dkr04
30
Dzb01
31
5 Planning the Cabinet
33
Ambient Conditions
33
Cooling Method
34
Determine Energy Dissipation
34
Possible Cooling Method Variants
36
Use of Cooling Units
39
Dimension Sheets
41
Required Distances for Cooling with Air from Inside the Cabinet
41
Dkr02
42
Dkr03
44
Dkr04
46
Dzb01
48
Additional Dimensions When Cooling with a Duct
49
Leads
52
Measures to Avoid Sources of Interference in the Control Cabinet
54
6 Planning the Electrical Connections
55
Preliminary Remark
55
Fundamental Guidelines
55
Positions of the Connectors, Pin Configurations and Lead Cross Sections
56
Mains Connection
58
Grounded Three-Phase Systems
58
Ungrounded Three-Phase System
59
Dimensioning
63
Mains Fuses and Lead Cross Sections
63
Autotransformers
65
Isolating Transformers
66
Overvoltage Suppressor
67
Functions and Allocations of Individual Interfaces
68
X2: Serial Interface
68
X3: Analog Output and Signal Contact
70
X4: Motor Feedback
71
X6: Monitoring Motor Temperature and Holding Brakes
72
X7: Signal Outputs
73
X8: Signal Voltages
74
X9: Control Inputs for Internal Power Contactors
75
X5 and X10: Power Voltage, Control Voltage and Brake Resistor Connections
75
7 Accessories
77
Connector Kits
77
Connector Kit for the Basic Unit
77
Connector Kit for All Plug-In Modules of a Configuration Including the Feedback Connections
78
Fiber Optic Cables
79
Mechanical Accessories
80
Accessories for Duct Cooling
80
Mounting Frames
80
8 Transport and Storage
81
Transport
81
Storage
81
9 Identifying the Merchandise
83
General
83
Delivery Slip and Barcode Sticker
83
Rating Plate and Type Code of the Drive Controller
84
Type Code of the Auxiliary Bleeders
86
10 Mounting and Installation
87
Adapting the Cooling Method
87
DKR02 and DKR03
87
Dkr04
89
Mounting the Drive
92
Drive Wiring
95
Power Connector with Double Cable
96
11 Service and Checks
97
Error Diagnoses
97
Repairing and Replacing Units
98
Fault Report
100
12 Index
101
13 Service & Support
105
Helpdesk
105
Service-Hotline
105
Internet - World Wide Web
105
Vor der Kontaktaufnahme
105
Kundenbetreuungsstellen - Sales & Service Facilities
106
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Mannesmann Rexroth DKR03 Specifications
General
Manufacturer
Mannesmann Rexroth
Input Voltage
24 VDC
Protection Class
IP20
Category
Controller
Operating Temperature
0°C to +55°C
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