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Mash Five Hundred 400 - User Manual

Mash Five Hundred 400
53 pages
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Important Information
Please read the user’s manual carefully before going on the first riding. This manual contains a large amount of
information of operation and cautions, which will help you to handle and control of the motorcycle. For your safety,
please pay a great importance to the cautions as follows:
Warning
——Any ignorance of the mentioned-below information may lead to safety problems.
Caution
——Any ignorance of the mentioned-below information may cause the damage of motorcycle parts or it may
compromise the driving safety of the motorcycle itself.
Please fill in the blank with the serial Nos. of the motorcycle,
Frame No.
Engine No.
Distributor

Table of Contents

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Summary

I Main Technical Data

II Operation Instruction

Protective Wear

Guidelines for rider safety gear and clothing choices for protection.

III Parts Position

Meter Reading and Usage

IV Switch Operation

Headlight, Position Indicator

Instructions on operating the headlight and position indicators.

Far and Near Light Lamp Instruction

How to use the high beam and low beam functions of the headlight.

Direction Indicator

How to operate the turn signals for left and right turns.

Horn Button

Location and operation of the horn button for signaling.

Overtaking lamp switch

How to use the switch for flashing headlights to indicate overtaking.

Electric Start Button

How to use the button to start the engine.

Emergency Cut-off Switch

Location and use of the switch to shut off the engine in emergencies.

V Correct Driving

Engine starting

Procedure for starting the motorcycle's engine safely.

Run-in of engine

Importance and requirements for the engine's initial break-in period.

Maintenance of the engine

Schedule and procedures for routine engine maintenance.

Checking Before Operations

Pre-ride checks to ensure the motorcycle is safe and ready for operation.

Gear Shift

How to properly shift gears while riding the motorcycle.

Operation

General guidelines for smooth and efficient motorcycle operation.

Running in

Specific recommendations for the 1000km running-in period to ensure engine longevity.

Brake Usage

Proper techniques for using front and rear brakes simultaneously for effective braking.

Park

Instructions on how to park the motorcycle safely using the main stand.

Park with side stand

Guidelines for parking the motorcycle securely using the side stand.

Rearview mirror

How to adjust and maintain rearview mirrors for optimal visibility.

VI Inspection and Adjustment

Maintenance Period Table

Schedule of maintenance tasks and their recommended intervals.

Maintenance Caution

Important safety warnings and advice related to motorcycle maintenance.

Spark Plug

Procedures for inspecting, adjusting gap, and cleaning the spark plug.

Lubricating oil

Selection criteria and benefits of using high-quality engine oil.

Substitution of the engine oil

Step-by-step process for changing the engine oil.

Cleaning the sump

How to clean the engine's oil sump.

Cleaning oil filter

Instructions for cleaning the engine oil filter.

Valve clearance

Importance of checking and adjusting valve clearance for engine performance.

Check-up, cleaning of Air Filter

Procedures for inspecting and cleaning the air filter element.

Idle speed

How to check and adjust the engine's idle speed.

Throttle control

Checking and adjusting the throttle cable free stroke.

Brake system

General overview of the front brake system and its components.

Front Brake

Specifics on checking the front brake, including fluid level and shoe wear.

brake fluid level

How to check the brake fluid level and identify potential issues.

make up the brake fluid

Procedure for adding the correct type and amount of brake fluid.

Brake piece checking

How to inspect brake shoes for wear and determine replacement needs.

Rear Brake

Instructions for checking and adjusting the rear brake pedal.

The brake piece checking

Detailed check of brake shoe wear on both front and rear brakes.

Running system

Overview of checks for the running system, including tires and tire pressure.

Spoke

How to check for and address loosened or broken spokes on wheels.

Clutch control line

Checking and adjusting the free stroke of the clutch lever.

Driving chain

Inspection of the driving chain tension and condition.

Driving chain tension inspection

Procedure for measuring and adjusting the driving chain's tension.

Clean and inspection of chain

Steps for cleaning, lubricating, and inspecting the drive chain.

Battery Checking

How to inspect the motorcycle battery, including electrolyte level and connections.

Installation of accumulator

Procedures for safely installing and connecting the motorcycle battery.

Replacement of Fuse

How to safely replace blown fuses in the motorcycle's electrical system.

Brake lamp adjustment

How to adjust the rear brake light switch for proper operation.

Headlamp dimming

How to adjust the headlight's brightness and direction.

Position lamp bulb

Procedure for replacing the position lamp bulb.

Taillight, Taillight bulb

Steps for replacing the taillight and its bulb.

Front and rear lamp bulb

How to replace the front and rear lamp bulbs.

Side stand

Checking the side stand for proper function and lubrication.

Bolts, nuts and fasteners

Ensuring all bolts and fasteners are securely tightened as per the maintenance schedule.

Vehicle washing

Recommended methods for cleaning the motorcycle safely and effectively.

Maintenance in Non-use Time

Procedures for storing the motorcycle for extended periods.

Resumption of Service

Steps to take when bringing a stored motorcycle back into service.

Special notice

Important general advice and precautions for safe riding.

Driving

Basic principles and checks for safe motorcycle driving.

Operation turning

Techniques and principles for safe motorcycle turning maneuvers.

Turning method

Step-by-step guide for executing safe turning maneuvers.

Postulate of brake (friction)

How friction affects braking distance on different road surfaces.

Brake method

Techniques for effective braking, including engine braking.

Impact of crash

Understanding the relationship between speed, weight, and crash impact force.

Mash Five Hundred 400 Specifications

General IconGeneral
Front SuspensionTelescopic fork
Engine TypeSingle cylinder, 4 stroke
Transmission5 speed
Front BrakeDisc
Rear BrakeDrum
Rear SuspensionTwin shock absorbers

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