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Masibus 5040 User Manual

Masibus 5040
53 pages
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User’s Manual
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Masibus Automation & Instrumentation Pvt. Ltd.
B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
+91 79 23287275- -82
Email: support@masibus.com
Web: www.masibus.com

Table of Contents

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Masibus 5040 Specifications

General IconGeneral
Control ActionPID, On/Off
DisplayDual 4-digit LED
Accuracy±0.25% of FS
Output Current4-20 mA
Communication ProtocolModbus RTU
CommunicationRS485
Power Supply85-265 VAC, 50/60 Hz
Input Voltage0-10 V
Protection ClassIP65
Input TypeThermocouple, RTD
OutputRelay, SSR

Summary

Introduction to the PID Controller

Foreword

Introductory text from the manufacturer.

Notice

Important information regarding manual updates and accuracy.

Trademarks

List of registered trademarks mentioned in the manual.

Checking the Contents of the Package

Instructions to verify received product and accessories.

Product Ordering Code

Table detailing model and configuration options.

List of Accessories

Items included with the product.

Safety Precautions

Essential safety guidelines for using the instrument.

Installation Details for the Controller

How to Install

Guidelines for selecting a suitable location for controller installation.

External Dimensions and Panel Cutout Dimensions

Technical drawings showing physical size and panel mounting requirements.

How to connect wires

Detailed instructions and precautions for electrical wiring.

Hardware Specification Details

Inputs

Technical specifications for various input types supported by the controller.

Display & Keys

Description of front panel displays, indicators, and keys.

Output

Overview of the different output types available on the controller.

Communication Details

Information on communication interfaces, protocols, and baud rates.

Power Supply

Specifications for the controller's power requirements and isolation.

Physical

Physical dimensions, weight, material, and accessories.

Environmental

Operating and storage conditions for the controller.

Wiring Diagram

BACK PLATE WIRING DETAIL

Diagram showing internal wiring connections on the backplate.

TRASMITTED POWER SUPPLY WIRING DIAGRAM

Wiring diagram for connecting a 2-wire transmitter with power supply.

VALVE POSITION FEEDBACK WIRING

Wiring diagram for valve position feedback and interlock relays.

Front Panel Details

Key Function Description

Explanation of the function of each key on the front panel.

Menu Layout and Navigation

Run Time Indication/Function

Parameters viewable or changeable during normal operation.

Set Point Setting

Procedure for setting target set points for the controller.

Level - 1 Configuration

Control parameter configuration, including auto-tune and PID values.

Level - 2 Configuration

Alarm and digital output settings configuration.

Level - 3 Configuration

Functional parameter configuration, including input types and scaling.

Level - 4 Configuration

Further functional parameter configuration, including remote input and communication settings.

Level - 5 Configuration

SELECT Display settings for customizing the displayed parameters.

Parameter Flow Chart

Alarms and Digital Outputs

Digital Inputs Configuration

Set Point Selection

Configuring DI-1 for Set Point 1 or Set Point 2 selection.

Auto/Manual Mode Selection

Configuring DI-2 for Auto/Manual mode switching.

Local/Remote Set Point Selection

Configuring DI-3 for Local/Remote set point selection.

Run/Stop Control Selection

Configuring DI-4 for Run/Stop control selection.

Control Function Details

Basic PID Tuning Procedure

Guide for adjusting PID parameters (PB, TI, TD) to optimize control.

Control Output Selection

Table showing how relays can be configured for different output types.

Calibration Procedure

Ambient Temperature Adjustment

Procedure to calibrate ambient temperature measurement for thermocouple inputs.

PV Input Sensor Calibration

Process for calibrating PV sensor input for various input types.

Remote Set Point Calibration

Calibration steps for the remote set point input.

Position Feedback Calibration

Calibration process for the valve position feedback signal.

Retransmission Output Calibration

Calibration procedure for retransmission output signals.

Control Output Calibration

Calibration procedure for the current output signal.

Communication Details

Function Codes Use for Modbus

Explanation of Modbus function codes used for communication.

Exception Responses for Modbus

Meanings of Modbus exception response codes.

Modbus Parameters

List of Modbus parameters with their addresses and types.

Appendix

Troubleshooting

Step-by-step guide to diagnose and resolve common instrument issues.

PV Input Status Display During Burnout Condition

How PV input status is displayed during burnout conditions.

RSP (Remote Set Point) Burnout Condition

Display messages for Remote Set Point burnout conditions.

Valve Position Feedback Open Condition

Display messages for Valve Position Feedback open conditions.

Retransmission Output Table for Open/Over/Under Condition

Table detailing retransmission output behavior for various conditions.

Control Output Table Open/Over/Under Condition

Table detailing control output behavior for various conditions.

Digital Input & Retransmission Output Type Selection Settings

Instructions for selecting digital input and retransmission output types via jumpers.

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