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Mastervolt chargemaster plus 12/75-3

Mastervolt chargemaster plus 12/75-3
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USERS MANUAL / GEBRUIKERSHANDLEIDING / BETRIEBSANLEITUNG
MANUEL UTILISATEUR / MANUAL DE UTILIZACION / INSTRUZIONI PER L’USO
CHARGEMASTER PLUS
12/75-3, 12/100-3, 24/40-3, 24/60-3
FULLY AUTOMATIC BATTERY CHARGER
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
Copyright © 2017 Mastervolt, 10000011898/09
ENGLISH
NEDERLANDS: See www.mastervolt.com/chargemaster
DEUTSCH: Siehe www.mastervolt.com/chargemaster
FRANÇAIS: Voir www.mastervolt.com/chargemaster
CASTELLANO: Vea www.mastervolt.com/chargemaster
ITALIANO: Vedere www.mastervolt.com/chargemaster

Table of Contents

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Mastervolt chargemaster plus 12/75-3 Specifications

General IconGeneral
Input Voltage90 - 265 VAC
Output Voltage12 VDC
Output Current75 A
Efficiency> 90%
Number of Outputs1
MasterBus compatibleYes
Battery TypesGel, AGM, Lithium
DC connectionM8
ProtectionShort circuit, Overload, Over temperature
Charging Stages3 (Bulk, Absorption, Float)
Temperature range (ambient)-20°C to +60°C
Operating Temperature-20°C to +60°C

Summary

GENERAL INFORMATION

USE OF THIS MANUAL

Guideline for safe and effective operation and maintenance of the ChargeMaster Plus.

VALIDITY OF THIS MANUAL

Specifies applicability of manual to standard versions and specific models.

USE OF PICTOGRAMS

Explains safety instructions and warnings marked by pictograms.

IDENTIFICATION LABEL

Location and importance of the identification label for technical information.

LIABILITY

Mastervolt's disclaimer regarding consequential damage and manual errors.

IMPORTANT SAFETY INSTRUCTIONS

GENERAL SAFETY GUIDELINES

General safety and operating instructions for the ChargeMaster Plus.

EXPLOSIVE GASES HAZARDS

Warning about explosive gases from lead-acid batteries and precautions.

PERSONAL SAFETY PRECAUTIONS

Precautions for personal safety when working near batteries.

BATTERY HANDLING WARNINGS

Warnings related to charging and handling of batteries.

CHARGER LOCATION REQUIREMENTS

Recommendations for placing the charger away from the battery.

DC CONNECTION SAFETY

Precautions for connecting and disconnecting DC output clips.

VEHICLE BATTERY CONNECTION STEPS

Step-by-step guide for connecting the charger in a vehicle.

EXTERNAL BATTERY CONNECTION STEPS

Step-by-step guide for connecting the charger with the battery outside a vehicle.

CHARGE PREPARATION STEPS

Steps for preparing the battery and charger before initiating charging.

GROUNDING INSTRUCTIONS

Guidelines for proper grounding of the battery charger.

LIFE SUPPORT APPLICATION WARNING

Disclaimer regarding use in life support systems.

GUARANTEE SPECIFICATIONS DETAILS

Information about the product guarantee and its limitations.

CORRECT PRODUCT DISPOSAL PROCEDURE

Instructions for the proper disposal of the product as WEEE.

OPERATING INSTRUCTIONS

PRODUCT FEATURES OVERVIEW

Overview of the ChargeMaster Plus's features like Li-ion compatibility, multi-chemistry, multi-battery.

LOCAL USER INTERFACE OPERATION

Description of the front panel display and controls for charger operation.

STATUS DISPLAY AND LED INDICATORS

Explanation of the 3-level status display and LED indicators.

SWITCHING ON AND STAND-BY MODE

Procedure for activating and deactivating the ChargeMaster Plus using the MODE switch.

STATUS INDICATOR DETAILS

Detailed explanation of status display states and corresponding LEDs.

OUTPUT POWER INDICATION

Explanation of how output power is indicated on the status display.

ERROR CODE EXPLANATIONS AND ACTIONS

Details error codes indicated by LEDs and recommended actions.

INSTALLATION PROCEDURES

UNPACKING AND INITIAL CHECK

Instructions for unpacking, checking contents, and verifying battery voltage.

ENVIRONMENTAL INSTALLATION GUIDELINES

Stipulations for installation environment, temperature, and humidity.

WIRING AND CONNECTION GUIDELINES

Guidelines and warnings for DC and AC wiring, including safety grounding.

BATTERY TYPE AND CAPACITY

Recommendations for battery capacity and following manufacturer instructions.

NECESSARY TOOLS AND MATERIALS

List of necessary parts and tools for installing the ChargeMaster Plus.

CONNECTION COMPARTMENT LAYOUT

Diagram and labels for the connection compartment terminals.

GENERAL CONNECTION WARNINGS

General warnings and notes regarding electrical connections.

STEP-BY-STEP INSTALLATION GUIDE

Detailed step-by-step instructions for mounting and connecting the unit.

COMMISSIONING AFTER INSTALLATION

Procedures for commissioning the unit after installation, including settings.

DECOMMISSIONING THE CHARGER

Instructions for safely removing the ChargeMaster Plus from operation.

STORAGE AND TRANSPORTATION

Guidelines for storing and transporting the product.

RE-INSTALLATION INSTRUCTIONS

Reference to installation chapter for re-installation procedures.

DC WIRING SPECIFICATIONS AND COLOR CODES

Guidelines for DC wiring, including cable cross-sections and colors.

GENERAL CONNECTION PRECAUTIONS AND WARNINGS

General warnings and notes for electrical installation work.

AC WIRING SPECIFICATIONS AND COLOR CODES

Guidelines for AC wiring, including wire cross-sections and colors.

AC SAFETY GROUNDING REQUIREMENTS

Instructions for AC safety grounding and RCD/Breaker installation.

RECOMMENDED BATTERY CAPACITY GUIDELINES

Recommended battery capacities for different ChargeMaster Plus models.

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION

List of necessary parts and tools for installing the ChargeMaster Plus.

CONNECTION COMPARTMENT DIAGRAM AND LABELS

Diagram and labels for the connection compartment terminals.

TYPICAL CONNECTION EXAMPLE DIAGRAM

Schematic illustrating the general placement of the ChargeMaster Plus in a circuit.

INSTALLATION STEP-BY-STEP GUIDE

COMMISSIONING PROCEDURES

GENERAL COMMISSIONING ADVICE AND SETTING RESET

General advice for commissioning, including resetting factory settings.

STEP-BY-STEP COMMISSIONING PROCESS

Step-by-step process for commissioning the charger, including polarity checks.

MASTERBUS NETWORK COMMISSIONING

Procedure for commissioning the ChargeMaster Plus on a MasterBus network.

DECOMMISSIONING STORAGE AND TRANSPORT

DECOMMISSIONING THE CHARGEMASTER PLUS

Instructions for safely removing the ChargeMaster Plus from operation.

STORAGE AND TRANSPORTATION GUIDELINES

Guidelines for storing and transporting the product.

SETTINGS AND CONFIGURATION

DIP SWITCH SETTINGS

Explanation of DIP switch settings for configuring the charger.

MASTERBUS FUNCTIONALITY

Configuration options via the MasterBus network.

DIP SWITCH SETTINGS EXPLANATION

Explanation of DIP switch settings for configuring the charger.

MASTERBUS COMMUNICATION SETTINGS

Settings for MasterBus communication modes (Smart on, Always on).

CURRENT CONTROL SETTING

Setting to limit input current to protect against overload.

MASTER SHUNT INTEGRATION CONFIGURATION

Configuration for integrating a MasterShunt for battery data.

LI-ION BATTERY MLi ULTRA CONFIGURATION

Compatibility and configuration for Li-ion MLi Ultra batteries.

OUTPUT USAGE AND ALARM EXCLUSION

Option to exclude unused outputs from sending alarm messages.

MONITORING PARAMETERS DISPLAY

Overview of monitoring parameters for charger and battery status.

ALARM CONDITIONS AND HANDLING

List of alarm values, meanings, and adjustable ranges.

HISTORICAL DATA VIEWING

Menu showing maximum readings for charger and outputs.

DEVICE CONFIGURATION OPTIONS VIA MASTERBUS

Parameters configurable via MasterBus network, including language and battery type.

EVENT MANAGEMENT CONFIGURATION

Configuration of events and actions within the MasterBus network.

EVENT SOURCE DEFINITION

Defining the ChargeMaster Plus as an event source for other devices.

EVENT TARGET CONFIGURATION

Configuring the ChargeMaster Plus as an event target for other devices.

CHARGE ALGORITHM

THREE-STEP PLUS ALGORITHM

Description of the BULK, ABSORPTION, and FLOAT charging stages.

PRE-FLOAT STAGE OPERATION

Description of the pre-float stage in the charging algorithm.

TEMPERATURE COMPENSATED CHARGING

Explanation of how temperature affects charge voltage and the sensor's role.

FLAT BATTERY SUPPORT FUNCTIONALITY

How the charger automatically detects and charges flat batteries.

SMART TERMINAL MODES AND FUNCTIONS

10 A STARTER MODE

Configuration for Output 3 as a 10A starter battery charger.

STARTER MODE

Configuration for Output 3 as a starter battery charger.

STARTER + ALTERNATOR MODE

Configuration for Output 3 to work with an alternator as a VSR.

FOLLOW MAIN MODE

Configuration for Output 3 to follow main battery charging settings.

FOLLOW MAIN + ALTERNATOR MODE

Configuration for Output 3 to follow main charging and work with alternator.

12 V CONSTANT VOLTAGE MODE

Configuration for Output 3 as a 12V constant voltage charger.

24 V CONSTANT VOLTAGE MODE

Configuration for Output 3 as a 24V constant voltage charger.

12 V 3 STEP+ MODE

Configuration for Output 3 as a 12V 3 step+ charger for specific battery types.

MAINTENANCE AND TROUBLESHOOTING

ROUTINE MAINTENANCE GUIDELINES

Instructions for cleaning and general maintenance of the ChargeMaster Plus.

FAILURE INDICATIONS AND PROTECTION

Information on how failures are indicated and general protection features.

HISTORICAL DATA ACCESS VIA MASTERBUS

How to access historical data via MasterBus.

INSTALLATION STEP-BY-STEP GUIDE

DECOMMISSIONING STORAGE AND TRANSPORT

DECOMMISSIONING THE CHARGEMASTER PLUS

Instructions for safely removing the ChargeMaster Plus from operation.

STORAGE AND TRANSPORTATION GUIDELINES

Guidelines for storing and transporting the product.

TROUBLESHOOTING COMMON ISSUES

TECHNICAL DATA

SPECIFICATIONS FOR 12 V MODELS

Technical specifications for the 12V ChargeMaster Plus models.

SPECIFICATIONS FOR 24 V MODELS

Technical specifications for the 24V ChargeMaster Plus models.

PHYSICAL DIMENSIONS

ORDERING INFORMATION

MASTERBUS INSTALLATION COMPONENTS

Part numbers and descriptions for MasterBus installation components.

MISCELLANEOUS PARTS AND ACCESSORIES

Part numbers and descriptions for miscellaneous items like fuses and sensors.

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