Mastervolt WHISPER 6 ULTRA

TABLE OF CONTENTS
EN / Whisper 6 Ultra for mobile applications / December 2009 / Copyright © 2009 Mastervolt 3
2.5.16 Electrical diagrams 230 V AC / 50 Hz.............................................................................................. 19
2.5.17 Electrical diagrams radiator fan control ........................................................................................... 20
2.5.18 Diagram electronic governor (standard) .......................................................................................... 22
3 OPERATION .................................................................................................................................................................. 23
3.1 General ............................................................................................................................................................ 23
3.2 Operating Instructions ...................................................................................................................................... 23
3.2.1 Summarised operating instructions (daily use)................................................................................ 23
3.2.2 Extended operating instructions ...................................................................................................... 23
4 MAINTENANCE............................................................................................................................................................. 25
4.1 Alternator.......................................................................................................................................................... 25
4.2 Engine .............................................................................................................................................................. 25
4.2.1 Preliminary instructions ................................................................................................................... 25
4.2.2 Bleeding fuel lines ........................................................................................................................... 25
4.2.3 Valve clearance............................................................................................................................... 25
4.2.4 Replacing fuel filter .......................................................................................................................... 25
4.2.5 Replacing oil filter ............................................................................................................................ 25
4.2.6 Readjustment V-beltplacing oil filter ................................................................................................ 26
4.2.7 Air strainer element ......................................................................................................................... 26
4.3 Regular maintenance ....................................................................................................................................... 26
4.3.1 Maintenance schedule..................................................................................................................... 27
4.3.2 Putting out of service ....................................................................................................................... 27
5 TROUBLE SHOOTING.................................................................................................................................................. 28
5.1 Alternator/ electrical faults ................................................................................................................................ 28
5.1.1 General............................................................................................................................................ 28
5.1.2 Trouble shooting table alternator ..................................................................................................... 28
5.2 Engine faults..................................................................................................................................................... 29
5.2.1 General............................................................................................................................................ 29
5.2.2 Trouble shooting table engine ......................................................................................................... 30
5.2.3 Warnings ......................................................................................................................................... 32
5.2.4 Service address............................................................................................................................... 32
5.3 Special procedures alternator........................................................................................................................... 33
5.3.1 Residual voltage check / excitation procedure ................................................................................ 33
5.3.2 Testing rotary rectifier diodes ...........................................................................................
............... 33
5.3.3 Winding resistant values.................................................................................................................. 33
5.3.4 Meggering ....................................................................................................................................... 33
5.4 Special procedures engine ............................................................................................................................... 34
5.4.1 Setting the RPM .............................................................................................................................. 34
5.4.2 Adjusting valve clearance and retightening the cylinder head bolts. ............................................... 34
5.4.3 Disassembling instructions .............................................................................................................. 35
6 SPARE PARTS LIST ..................................................................................................................................................... 36
MAINTENANCE LOG ............................................................................................................................................................... 38