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Max Re-Bar-Tier RB397 User Manual

Max Re-Bar-Tier RB397
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RB397(USA)
OPERATING and MAINTENANCE MANUAL
MANUEL D'OPERATION ET D'ENTRETIEN
MANUAL DE OPERACIÓN Y MANTENIMIENTO
RE-BAR TYING TOOL
OUTIL POUR LIER LES BARRES D'ARMATURE
HERRAMIENTA LIGADORA DE BARRAS DE RE-
FUERZO
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING
AND INSTRUCTIONS.
KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
AVANT DíUTILISER CET OUTIL, LIRE CE MANUEL ET LES CONSIGNES DE SECURITE
AFIN DE GARANTIR UN FONCTIONNEMENT SUR.
CONSERVER CE MANUEL EN LIEU SUR AVEC LíOUTIL AFIN DE POUVOIR LE
CONSULTER ULTERIEUREMENT.
PARA EVITAR GRAVES DAÑOS PERSONALES O EN LA PROPIEDAD.
ANTES DE EMPLEAR LA HERRAMIENTA, LEER CON ATENCIÓN Y COMPRENDER LOS
SIGUIENTES INSTRUCCIONES DE SEGURIDAD.
WARNING
AVERTISSEMENT
ADVERTENCIA
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Max Re-Bar-Tier RB397 Specifications

General IconGeneral
ModelRB397
TypeRebar Tier
Power SourceBattery
Max Tie CapacityUp to #5 x #5 rebar
Voltage14.4V
Battery TypeLithium-ion
Rebar Size#3 to #6 (10mm to 19mm)
Wire UsedTW897A, TW897-PC, TW897-EG
Ties per CoilUp to 120 ties
Tie Wire Gauge21 gauge

Summary

Safety Instructions

Wear Safety Glasses or Goggles

Proper eye protection must be worn, conforming to ANSI Z87.1 for frontal and side protection.

Ear Protection Requirements

Use hearing protection in high noise environments to prevent hearing damage.

Keep Children Away from Tool

Keep bystanders, especially children, away from the tool during operation.

Avoid Wet Conditions

Do not use the tool in rain or wet places to prevent electric shock, malfunction, or overheating.

Inspect Parts Before Battery Mounting

Check screws for tightness and inspect parts for wear or damage before mounting the battery.

Secure Tool When Not In Use

Always set the main switch to OFF, lock the trigger, and detach the battery pack when not in use.

Keep Body Parts Clear of Mechanism

Keep hands and body parts away from the feeder arm and curl guide to prevent serious injury.

Keep Hands Clear of Tie-Wire Reel

Keep fingers and body parts away from the tie-wire reel during operation to avoid serious injury.

Do Not Point Tool at Anyone

Never point the tool at anyone, as it can cause personal injury if it activates unexpectedly.

Keep Fingers Off Trigger When Idle

Keep fingers off the trigger when the tool is not in operation to prevent accidental tying and injury.

Never Operate Under Abnormal Conditions

Do not operate the tool if it is not working properly or if any abnormal condition is noticed; seek repair.

Discontinue Operation on Malfunction

Discontinue operation immediately if the tool operates without the trigger or exhibits unusual heat, smell, or sound.

Do Not Modify the Tool

Never modify the tool as it impairs performance, safety, and voids the warranty, potentially causing injury.

Maintain Tool in Good Condition

Keep the tool clean and in good condition for optimal performance and safety, especially the grip.

Use Only Authorized Battery Pack

Use only MAX JPL914 battery packs to prevent damage, malfunction, or fire.

Fully Charge Battery Before Use

Fully charge the battery pack before use to ensure maximum performance and battery life.

Battery Charging Precautions

Use only specified MAX charger JC928 and battery pack JPL914 to prevent overheating or fire.

Avoid Wet Hands on Power Cord

Avoid touching the power cord or plug with wet hands or gloves to prevent electric shock.

Do Not Cover Battery Charger

Do not cover the battery charger during charging to prevent overheating, damage, or fire.

Keep Battery Away from Heat/Flames

Store battery packs and chargers away from heat and flames to prevent fire or damage.

Avoid Charging Near Flammable Materials

Never charge the battery pack near flammable materials to avoid fire hazards.

Charge in Well-Ventilated Area

Charge the battery pack in a well-ventilated area, away from direct sunlight.

Charge Within Temperature Range

Charge the battery pack within the recommended temperature range of 41°F to 104°F (5°C to 40°C).

Rest Battery Charger Between Uses

Rest the charger for 15 minutes between charges to prevent functional trouble.

Keep Ventilation Holes Clear

Ensure ventilation holes are clear of obstructions to prevent electric shock or functional issues.

Handle Power Cord Carefully

Handle power cords carefully, avoid carrying by the cord, and protect them from sharp edges or heat.

Do Not Charge Non-Rechargeable Batteries

Do not use this charger for non-rechargeable batteries.

Charger Supervision Requirements

The charger should only be used by children or disabled persons under supervision.

Supervise Children with Charger

Ensure children are supervised and do not play with the charger.

Use Battery Pack Cap

Use a pack cap on the battery terminal when not in use to prevent short circuits.

Prevent Battery Terminal Short-Circuit

Prevent battery terminals from short-circuiting to avoid overheating and damage.

Avoid Storing Tool in Hot Vehicles

Avoid storing the tool in vehicles or direct sunlight in summer to prevent battery pack deterioration.

Recharge Discharged Battery Packs

Recharge discharged battery packs immediately to prevent damage.

Wear Safety Gloves During Operation

Wear safety gloves to avoid injuries from the sharp edges of the tie finish.

Safety Features

Trigger Lock Functionality

The trigger can be locked for safety. Always keep it locked when not in use.

Specifications and Technical Data

Tool Parts Identification

Identifies and illustrates the various parts of the re-bar tying tool.

Tool Specifications

Details technical specifications of the RB397 tool, including weight, dimensions, and battery type.

Wire Specifications

Provides specifications for the MAX tie-wire (TW897A), including diameter and length.

Technical Data: Noise and Vibration

Presents technical data for noise and vibration levels of the tool.

Tool Applications

Lists typical applications for the re-bar tying tool, such as precast plants and commercial buildings.

Applicable Re-bar Sizes

Specifies the minimum and maximum re-bar sizes that can be used with the RB397 tool.

Production Year Identification

Explains how to determine the production year from the product's serial number.

Battery Instructions

Battery Charging Procedure

Details the process of charging the battery pack using the MAX JC928 charger.

Operating Instructions

How to Set the Tie-Wire

Step-by-step guide on how to load the tie-wire spool into the tool correctly.

How to Remove the Tie-Wire

Instructions on how to safely remove the tie-wire from the tool.

Auto Power-off Feature

Explains the auto power-off feature that saves battery consumption by turning off the tool after 30 minutes of inactivity.

Wire Tension Adjustment

Details how to adjust the wire tension using the torque dial on the tool.

Achieving Proper Tie Tightness

Guides on how to achieve proper tie tightness by angling and positioning the tool.

Maintenance

Regular Tool Inspection

Regular inspection of the tool is recommended to maintain performance and identify issues.

Do Not Lubricate Equipment

Do not lubricate the equipment as it can cause functional problems.

Clean Feeding Mechanism

Periodically clean the feeding mechanism, especially the feed gear, to maintain tool performance.

Cleaning Manual

Disassembling for Cleaning

Instructions for disassembling the cutter section of the machine for cleaning purposes.

Loosen Bolts for Disassembly

Loosen specific bolts to begin the disassembly process for cleaning.

Remove Arm B for Cleaning

Remove arm B and its associated bolts as part of the cleaning disassembly.

Clean Cutter and Fixed Cutter

Remove and clean the cutter, fixed cutter, wire guide, and cutter plate unit.

Assemble Cutter Plate Unit

Assemble the cutter plate unit and fixed cutter using the designated holes.

Fit Cutter and Assemble Wire Guide A

Fit the cutter and assemble the wire guide A onto the tool.

Assemble Arm B with Wire Guide B

Align wire guide B with arm B and the pipe, then assemble arm B.

Storage

Secure Arm B Assembly

Ensure arm B is securely assembled by tightening bolts to the specified torque.

Trouble Shooting/Repairs

No Operation After Initialization

Troubleshooting for when the tool initializes but no operation occurs after the tip axis is set.

No Operation After 30 Minutes/Trigger Pull

Troubleshooting for when the LED is lit but the tool does not operate after 30 minutes or trigger pull.

Wire Stops Sending or No Wire Sent

Troubleshooting for when the wire stops sending halfway during operation or no wire is sent.

Binding Wire Draws Circle/Out of Guide

Troubleshooting for when the binding wire draws a circle or comes out of the curl guide.

No Wire Cutting Occurs

Troubleshooting for when no wire cutting occurs.

Wire Twisting or Weak Binding Power

Troubleshooting for wire entanglement or weak binding power.

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