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Maytag MFR80 User Manual

Maytag MFR80
68 pages
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MCG WASH COMPUTER
PROGRAMMING MANUAL PROGRAMMING FOR WASHING MACHINES MODELS
PUBLICATION DATE: 1 Jun 2007 MFR 18/25/30/40/50/60/80
516532 B MFS 18/25/35/50

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Maytag MFR80 Specifications

General IconGeneral
BrandMaytag
ModelMFR80
CategoryWasher
LanguageEnglish

Summary

Warnings and Symbols

2.1. WARNINGS

Provides essential safety information and precautions for operating the washing machine.

2.2. SYMBOLS USED

Explains the meaning of buttons, symbols, and labels used in the machine's interface and manual.

Basic Description of MCG Wash Computer

3.1. GENERAL

Provides an overview of the MCG Wash Computer's features, display information, hardware, and software.

3.2. SERVICE - SET-UP MODE

Details how to access and navigate the Service - Set-Up mode for machine configuration and diagnostics.

3.3. THE STRUCTURE OF A WASH PROGRAM

Explains how wash programs are built step-by-step, including Wash/Rinse and Drain/Spin sequences.

3.4. PROGRAMMING THE FUNCTIONS

Covers programming limits, water temperature, water level, extraction speed, supplies, and sequence time.

Pricing Menu

General Pricing Settings

Configures general pricing options like coin values, regular and special cycle prices, and payment methods.

Special Pricing Functions

Enables setting special prices based on day of the week and specific time periods.

Temperature Based Enhanced Pricing

Allows setting prices based on water temperature (Hot, Warm, Cold) for regular and special cycles.

Upgrade Based Enhanced Pricing

Configures upgrade options like 'Super Cycle', 'Deluxe Cycle', and 'Ultimate Cycle' with associated prices.

Machine Set-Up

5.1. INITIALIZATION MENU

Guides through setting up language, water temperature, fill times, and overfill detection.

5.2. CONFIGURATION MENU

Details machine setup, including machine type, factory resets, and inverter parameters.

5.3. WASH CYCLE MENU

Allows editing individual wash programs, step-by-step, by selecting wash functions.

Editing Wash Cycle Parameters

Explains how to modify time, water temperature, water level, and spin speed for wash cycle steps.

Operation Menu

6.1. STARTING UP

Covers initial setup steps, ensuring proper installation and key switch position before operation.

6.2. SWITCHING ON THE POWER

Details how the display indicates readiness and shows cycle prices when the machine is powered on.

6.3. LOADING THE WASHING MACHINE

Instructions on how to open the door, load laundry, and securely close the door.

6.4. PUT SOAP INTO THE SOAP DISPENSER

Guide on adding detergent and softener to the correct compartments of the soap dispenser.

6.5. PAYING FOR A CYCLE

Explains the payment process using coins or debit cards to initiate cycle selection.

6.6. START WASH CYCLE

Describes how to select and start a wash cycle using the cycle buttons after loading and payment.

6.7. THE ACTIVE PROGRAM

Explains how the display shows the remaining cycle time and progress.

6.8. ADVANCING OR STOP A WASH CYCLE

Details how to pause, advance to the next sequence, or terminate a running wash cycle.

6.9. WASH TIME

Explains how total wash time is calculated, including programmed time and extra times.

6.10. PROGRAM END

Describes the completion of a wash cycle, door unlocking, and machine readiness for the next cycle.

6.11. WATER FILL PROCESS

Explains how water is filled, measured, and temperature is controlled during the wash cycle.

6.12. WAIT STATE

Describes scenarios where the machine enters a wait state due to power interruption or safety sequences.

6.13. HOW TO HANDLE FAILURE MESSAGES

Explains how failure messages are displayed, their codes, and safety precautions when water is present.

6.14. HOW TO HANDLE POWER INTERRUPTIONS

Details how the machine behaves during power interruptions and how to restart cycles.

6.15. CYCLE - STATUS

Explains how to check the current cycle status, water temperature, and water level for diagnostics.

Pre-Programmed Programs

7.1. LEGEND

Defines codes and symbols used for water inlet valves, water levels, and tub actions (RPM).

7.2. WASH PROGRAMS

Details specific steps, valves, temperatures, water levels, and times for various wash cycles.

Troubleshooting

8.1. DISPLAY MESSAGES

Explains various messages that may appear on the display during machine operation or errors.

8.2. FAULT MESSAGES

Describes how fault messages are displayed, including program number, step, and diagnostic codes.

8.3. HOW TO HANDLE FAULT MESSAGES

Provides guidance on overruling fault messages, safety precautions, and specific procedures for fault types.

8.4. DIAGNOSTIC MESSAGES OVERVIEW

Lists diagnostic codes, their failure descriptions, actions, and fault occurrence scenarios.

Service Menu

Accessing the Service Menu

Explains how to navigate to the Service Menu from the Main Menu using the service key and ENTER button.

Viewing Fault Messages

Allows viewing the last 20 diagnostic fault messages stored in the EEPROM memory.

Erasing Fault Messages

Procedure to erase all fault messages from memory, typically done via YES and ENTER.

Viewing Fault Statistics

Provides accumulation of diagnostic messages over time and can be reset with the cycle counter.

Toolbox Menu Functions

Supports technical intervention by providing access to input states, pulley ratio, and service counts.

Input States Verification

Enables verification of electrical signals into the wash computer by checking input states (On/Off).

Pulley Ratio Check

Allows checking the motor and drum pulley ratio for correct sizing, displayed as a fixed value.

Resetting Service Counts

Resets service counts to inform the operator about preventive maintenance and reset diagnostic statistics.

Cycle Counter and Model Code

Details managing the cycle counter, resetting escrow, and selecting model codes for future options.

Diagnostic Cycle

Diagnostic Test Sequence Overview

Lists the sequence of tests performed in the diagnostic program, including display, sensor, motor, and water tests.

Basic Diagnostic Wash Program Details

Presents the parameters for a basic diagnostic wash, including sequence, supply, inlet, temp, level, action, time, and RPM.

Problem Check List

Display Issues Troubleshooting

Guides on resolving issues where the display is not illuminated or difficult to read.

Machine Response and Activation Issues

Troubleshooting steps for unresponsive buttons, non-activated outputs, and programs not starting.

Wait State and Unload Issues

Addresses problems related to the wait state counter and the 'Unload' message with an open door.

Water Level and Drum Rotation Problems

Troubleshooting for incorrect water levels and issues with the drum not turning.

Explanation Error Messages

D1: Defective Level Sensor Error

Explains the D1 error code for a defective level sensor, its causes, and how to diagnose.

D2: Defective Temperature Sensor Error

Details the D2 error for a faulty temperature sensor, including checks and potential PCB replacement.

D3: Service Due Warning

Explains the D3 warning for service due, indicating the cycle counter has reached its limit.

D4: Door Switch Failure Error

Describes the D4 error for door switch malfunction, stopping functions when the door isn't closed.

D5: Coin Blocking 1 Error

Addresses D5 error for coin drop 1 blockage, often due to a full coinbox interrupting the sensor.

D6: Door Solenoid Switch Closed Failure

Explains D6 error when the door solenoid switch fails to open, indicating a potential safety issue.

D7: Fill Failure Error

Details D7 error for slow water filling, relating to fill time, valve issues, or sensor hose problems.

D8: Drain Failure Error

Covers D8 error for failure to drain water within the specified time, checking drain tube and valve.

D10: Door Solenoid Switch Failure Error

Explains D10 error if the door solenoid switch is not closed, leading to immediate function stoppage.

D11: Communication Fault Inverter Error

Describes D11 error for no communication between timer and inverter, checking machine type and baud rate.

D12: Alarm Frequency Inverter Error

Details D12 error when the frequency inverter alarms, checking machine type and parameters.

PWM Motor Drive Errors

Covers D11-D12 errors related to motor issues like spinning at low RPM, shaking, or belt slipping.

D13: Coin Blocking 2 Error

Addresses D13 error for coin drop 2 blockage, similar to D5, usually caused by a full coinbox.

D14: Door Lock Check At Start Failure

Explains D14 error when the door is not locked at start, preventing cycle initiation.

D15: Overfill Failure Error

Details D15 error for overfilling, related to water level exceeding programmed limits or steam heating.

D16: Comm Debit Card Fault

Describes D16 error for communication failure with the debit card reader, cleared when communication is restored.

D17: Bimetal/Spring Fault

Explains D17 error related to the bimetal/spring security for door lock, checked each cycle.

D18: Memory Errors

Covers D18 errors indicating issues with the EPROM, suggesting program reload or checking for electrical noise.

D19: Software Errors

Addresses D19 errors, stating that software errors should not occur and to inform the manufacturer.

H50: Too Hot Error

Details H50 error when water temperature exceeds target by 27°F, checked via STATUS-menu.

H51: Overflow Failure Error

Explains H51 error when water level rises above the overflow tube, checking tube and valve blockages.

H52: Wrong Input (Unbalance) Error

Addresses H52 error related to tilt switch wiring on MFR machines, requiring input to stay low.

H53/H54: Wrong Machine Type Selection

Covers H53/H54 errors for incorrect machine type selection (MFR18/MFR25), requiring correct selection.

H55: Slow Refill Issue

Notes H55 as an informative code for slow refilling after initial fill, referring to D7 for evaluation.

H56: No Internal Clock Error

Describes H56 error when the internal clock fails, disrupting time calculations and pricing functions.

H57: No Sign Spin Error

Details H57 error for MFR18/25 when no feedback speed signal from the motor drive occurs during spin.

H58/H59: Door Lock Active/Start Errors

Covers H58/H59 errors where the door lock is engaged but the door is open, requiring technical intervention.

H60: Undefined Frequency Inverter Error

Notes H60 as an error that should not occur, advising to inform the manufacturer.

H61: THT Time Out Error

Explains H61 error for THT fault in frequency inverter due to over current, requiring parameter checks.

H62: OV3 Time Out Error

Details H62 error for OV3 fault in frequency inverter due to over voltage during deceleration, checking load and parameter.

H63: Initialization Fault Inverter

Covers H63 error during inverter parameter writing, warning against use with incorrect settings.

H64: Verification Fault Inverter

Details H64 error checking inverter parameter loading, suggesting power cycling or parameter reload.

H65: Stall Prevention Function

Explains H65 indicating stall prevention activation due to overload or imbalance, logged in error register.

H66: Wrong Voltage Range Selection

Addresses H66 error for incorrect voltage range selection in configuration, requiring plate matching.

H67: Wrong Inverter Model Type

Covers H67 error detecting incorrect inverter model type, requiring correct selection in configuration.

Card Reader Communication Errors

Groups H71, H74, H75, H76, H88 codes for disturbed communication between card reader and wash computer.

E35: Wrong Software Version Error

Details E35 error for incompatible software versions, requiring reconfiguration and factory settings reset.

Service Information

9.1. MAINTENANCE

Provides instructions for cleaning buttons with a damp cloth after power disconnection, avoiding harsh chemicals.

9.2. INFORMATION FOR SERVICE

Specifies essential data like software version, date, serial number, and order code needed for inquiries.

9.3. Programmer Circuit Board Overview

Illustrates the programmer circuit board, detailing components like flash memory, relays, and interfaces.

9.4. Replacing the Electronic Board

Step-by-step instructions for replacing the electronic board, including safety precautions and reconnection.

9.5. Installing New Software

Guides on updating software, including clearing diagnostic messages and resetting factory settings.

Specification of Your Machine

Machine Data and Electronic Data

Lists machine type, serial number, voltage, water supply, and programmer details.

Machine Configuration Data

Details data entered for machine type, brightness display, and temperature settings.

Machine Initialization Data

Lists data entered for language, compartment flush, hot water temperature, fill time, and overfill detection.

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