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Mercury Jet 65 User Manual

Mercury Jet 65
60 pages
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Welcome Aboard!
Proper care and maintenance is an important part in keeping your Mercury Product operating at peak
efficiency for maximum performance and economy. The enclosed Owner's Registration Card is your key
to trouble-free family fun. Refer to your Operation and Maintenance Manual for full details of your warranty
coverage.
Details of your nearest dealer can be found on www.marinepower.com where country maps and full
contact information are displayed.
Is your engine properly registered for warranty purpose? Please check on www.marinepower.com. If
necessary, please contact your local dealer.
If the outboard motor’s serial number plate contains the CE mark in the lower left-hand corner, the
following statement applies:
This outboard motor manufactured by Mercury Marine, Fond du Lac, WI, USA or Marine Power Europe
Inc. Park Industrel, de Petit-Rechain, Belgium complies with the requirements of the following directives
and standards, as amended:
Recreational Craft Directive: 94/25/EC; std. ISO 8665, ISO 11547
Machinery Directive: 98/37/EC,
EMC Directive: 89/336/EC; std. EN50081-1, SAE J551 (CISPR Pub. 12),
EN 50082-1, IEC 61000 PT4-2, IEC 61000 PT4-3
Patrick C. Mackey
President, Mercury Marine, Fond du Lac, WI USA
European Regulations Contact:
Product Environmental Engineering Department, Mercury Marine, Fond du Lac, WI USA
© 2004 Mercury Marine Jet 65/80 90-10138050 204

Table of Contents

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Mercury Jet 65 Specifications

General IconGeneral
BrandMercury
ModelJet 65
CategoryOutboard Motor
LanguageEnglish

Summary

Warranty Information

Transfer Of Warranty

Summary of how to transfer the limited warranty to a new owner.

Warranty Registration United States And Canada

Details on registering the product for warranty in the US and Canada.

Warranty Registration Outside The United States And Canada

Procedures for registering warranty outside the US and Canada.

Mercury Marine Two Years Limited Warranty (Europe)

Details of the two-year limited warranty for products sold in Europe.

3 Year Limited Warranty Against Corrosion

Specific warranty coverage for corrosion issues over three years.

Warranty Coverage And Exclusions

Explains common misunderstandings about warranty coverage and exclusions.

General Information

Boater's Responsibilities

Outlines the operator's duties for safe boat operation and passenger safety.

Before Operating Your Outboard

Essential pre-operation checks and information for the outboard.

Boat Horsepower Capacity

Warning about exceeding the boat's maximum horsepower limit and its consequences.

Outboard Remote Control Models

Requirements for remote control units, including start-in-neutral protection.

Remote Steering Notice

Importance of using self-locking nuts for the steering link rod to prevent disengagement.

Lanyard Stop Switch

Explanation of the lanyard stop switch's function and proper usage for safety.

Stopping the Boat in an Emergency

Procedures for emergency stopping using the jet drive's capabilities.

Protecting People In The Water

Safety guidelines for operating near people in the water.

Wave And Wake Jumping

Hazards associated with jumping waves or wakes and safety precautions.

Exhaust Emissions

Information on carbon monoxide poisoning and the importance of good ventilation.

Selecting Accessories For Your Outboard

Advice on choosing and using accessories safely with the outboard.

Safe Boating Suggestions

General safety recommendations for operating the boat on the water.

Recording Serial Number

Importance of recording the serial number for future reference.

Jet 65/80 Specifications

Technical specifications for the Jet 65/80 models.

Component Identification

Diagrams identifying various parts of the outboard motor.

Installation

Installing Outboard

Instructions and warnings for correctly mounting the outboard onto the transom.

Transporting

Trailering Boat/Outboard

Guidelines for safely trailering the boat with the outboard attached.

Fuel and Oil

Gasoline Recommendations

Guidance on selecting the correct type and grade of gasoline.

Oil Recommendation

Specifies the recommended type of 2-cycle oil for the engine.

New Engine Gasoline/Oil Break-in Mixture

Instructions for the initial fuel/oil mixture during the break-in period.

Filling Oil Injection System

Steps for properly filling the engine's oil injection system.

Filling Fuel Tank

Safety precautions and steps for filling the boat's fuel tank.

Features and Controls

Remote Control Features

Description of various controls found on remote control systems.

Warning System

Explanation of the audible warning system for engine conditions.

Power Trim And Tilt

Operation and adjustment of the power trim and tilt system.

Replaceable Jet Drive Shear Key

Information about the shear key's function and replacement.

Operations

Pre-Starting Check List

A comprehensive list of checks before starting the engine.

Operating In Freezing Temperatures

Precautions for operating the outboard in freezing conditions.

Operating In Salt Water Or Polluted Water

Procedures for maintenance after operating in salt or polluted water.

Operating at High Elevations

Considerations for operating the outboard at higher altitudes.

Operating In Shallow Water

Safety advice for operating in shallow water to protect the jet drive.

How the Jet Drive Operates

Explanation of the jet drive's propulsion and handling characteristics.

Stopping the Boat in an Emergency

Procedures for rapid stopping using the jet drive.

Steering The Boat

How the jet drive affects boat steering and potential loss of control.

Mooring The Boat

Recommendations for mooring, especially regarding tilting the jet drive.

Water Intake Blockage

Causes and remedies for water intake blockage.

Clearing A Lodged Impeller

Steps to remove a lodged impeller from the jet drive.

Engine Break-in Procedure

Instructions for the break-in period for a new engine.

Starting The Engine

Detailed steps for starting the outboard engine.

Gear Shifting

Explanation of the gear shift positions and operation.

Stopping The Engine

Procedures for safely shutting down the outboard engine.

Emergency Starting

Instructions for starting the engine using an emergency starter rope.

Maintenance

Outboard Care

General advice on keeping the outboard in good operating condition.

Selecting Replacement Parts for Your Outboard

Recommendation to use genuine Mercury/Quicksilver parts.

EPA Emissions

Information on the emission certification label and owner responsibility.

Inspection and Maintenance Schedule

Schedule of routine inspections and maintenance tasks.

Flushing The Cooling System

Procedure for flushing the cooling system with fresh water.

Top Cowl Removal And Installation

Steps for removing and reinstalling the engine's top cowl.

Battery Inspection

How to inspect the battery for proper starting capability.

Fuel System

General information and inspection of the fuel system components.

Steering Link Rod Fasteners

Details on the correct fasteners for the steering link rod.

Fuse Replacement

Procedure for replacing blown fuses in the starting circuit.

Corrosion Control Anode

Explanation of the anode's function in preventing corrosion.

Spark Plug Inspection and Replacement

Steps for inspecting and replacing spark plugs.

Steering Pull Adjustment

Method to correct a tendency for the boat to pull to one side.

Worn/Dull Impeller

Symptoms and effects of a worn or dull impeller.

Impeller Clearance Adjustment

How to adjust the clearance between the impeller and liner.

Impeller Removal and Installation

Detailed steps for removing and installing the jet drive impeller.

Lubrication Points

Guide to lubricating various components of the outboard.

Checking Power Trim Fluid

Procedure for checking the fluid level in the power trim system.

Submerged Outboard

Immediate service requirements for an outboard that has been submerged.

Storage

Storage Preparation

General considerations and procedures for preparing the outboard for storage.

Protecting External Outboard Components

Steps to protect external parts during storage.

Protecting Internal Engine Components

Procedures to protect internal engine parts during storage.

Positioning Outboard for Storage

Correct orientation for storing the outboard.

Battery Storage

Guidelines for storing the boat battery.

Troubleshooting

Starter Motor Will Not Crank The Engine (Electric Start Models)

Possible causes for the starter motor not cranking.

Engine Will Not Start

Common reasons why the engine fails to start.

Engine Runs Erratically

Potential causes for the engine running unevenly.

Engine Over-Speed (Excessive RPM)

Factors that can cause the engine to over-speed.

Performance Loss

Reasons for a decrease in engine performance.

Battery Will Not Hold Charge

Possible causes for a battery failing to retain charge.

Owner Service Assistance

Local Repair Service

Recommendation to use authorized local dealers for service.

Service Away From Home

Guidance for obtaining service when traveling away from home.

Parts And Accessories Inquiries

Where to direct inquiries for parts and accessories.

Service Assistance

Steps to take if dealership service is insufficient.

Mercury Marine Service Offices

Contact information for Mercury Marine service offices.

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