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MERELLO ME-104 - Machine Installation; Installation Procedure; Line Synchronization

MERELLO ME-104
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INSTRUCTION MANUAL ME-104 4
2. MACHINE INSTALATION
Every element of the machine has its own adjustable legs that allow the installation in any surface
Main job during installation consists on
leveling the machine and couple the
different modules. For this it is
recommendable a burble level
For electrical connections, each module
has cables to connect directly to the control
cabinet and between them. For more
information, see the scheme at the end of
the manual
The machine spends about 4 KW (two
phases electrical energy 220 VAC) while
seals and about 40 l/min. of dry, clean
compressed air at 6 bar.
INSTALLATION PROCEDURE
1.- allocate the module nº1 on its final
position and level
2.- allocate the module nº2 besides the nº1.
Put it to level and align both
3.- bring the module nº3 near the nº2,
leaving 1 m of free space between both
4.- connect cables C23 and C32 to box 3,
following scheme attached
5.- install the waste ramps if they are dismounted (EXTRA-LONG model)
6.- install the sealing bars if they are dismounted (EXTRA-LONG model)
7.- move the module nº3 to its final position besides nº2. Put it to level and align both
8.- install the fix and the movable ascending ramps
9.- install the lateral guards
10.- install and plug the EMERGENCY WIRE
11.- connect cables C2 and C3 to the control cabinet, following the schemes attached
12.- put the machine under voltage (220 VAC). Don’t forget the frame ground to earth
13.- introduce a mattress and effectuate a complete cycle without film. Verify everything works
14.- put the upper and lower reels of film (see section 3) and make a join between them
15.- introduce a mattress. See section 6 for fine adjustment
SYNCHRONIZING WITH PREVIOUS LINES: the green light (Y15) on the control
cabinet lights when the machine is ready to accept a new mattress. It is possible to activate
an external relay (24Vdc) parallel to it (between Y15 and 0V)
SYNCHRONIZING WITH FOLLOWING LINES: the mattress will not leave the