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MetalMaster PB-440/T - User Manual

MetalMaster PB-440/T
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EDITION NO :
PB-REV1
SECTION :
DATE OF ISSUE :
SEPTEMBER 2015
PAGE :
1
USER MANUAL
HYDRAULIC PANBRAKE
Machine Types: PB-440/T
PB-825A
PB-830A/T
PB-1030T
PB-860T

Questions and Answers

  • D
    Derek TaylorAug 5, 2025
    What to do if oil is leaking from fittings on my MetalMaster Industrial Equipment?
    • T
      taylor19Aug 5, 2025
      If you notice oil leaking from the fittings of your MetalMaster Industrial Equipment, the cause is likely loose fittings. You should tighten the fittings to resolve this issue.
  • H
    hhowardAug 11, 2025
    Why doesn't the panbrake clamp work on my MetalMaster PB-440/T Industrial Equipment?
    • L
      loganbaileyAug 11, 2025
      If the panbrake clamp on your MetalMaster Industrial Equipment isn't working, several issues could be the cause. It could be due to a blocked pressure relief valve or directional valve, which would require cleaning. Alternatively, there might be a failure in either of these valves, necessitating a replacement. Other potential causes include a blocked suction filter (clean it), pump failure (check and replace if needed), or leakage in the pipes or cylinder (find and repair the leaks).
  • A
    Ashley EvansAug 16, 2025
    How to fix oil leaking from the cylinder of MetalMaster PB-440/T Industrial Equipment?
    • Q
      qpetersonAug 16, 2025
      If you observe oil leaking from the cylinder of your MetalMaster Industrial Equipment, the gland seal is likely damaged. You should change the seal to fix this.
  • J
    juliemorganAug 22, 2025
    Why is the material bend uneven on my MetalMaster Industrial Equipment?
    • R
      Ryan BurnettAug 22, 2025
      If the material bend is uneven when using your MetalMaster Industrial Equipment, it might be due to several reasons. The clamp setting may be incorrect for the material thickness, in which case you should re-adjust the cam settings. Another reason might be that the finger edges are uneven, so you should adjust the pan clearance. Also, make sure you adjust the fingers.
  • R
    Raymond ThomasAug 29, 2025
    What to do if the pan does not ascend on MetalMaster PB-440/T Industrial Equipment?
    • R
      Randy GarciaAug 29, 2025
      If the pan on your MetalMaster Industrial Equipment does not ascend, it could be due to low pressure in the lifting cylinders, so you should check the system pressure. Alternatively, there might be leakage in the lifting cylinders, and you should replace the piston seal in this case.

Summary

GENERAL MACHINE INFORMATION

1.1 Specifications

Detailed technical specifications for different Metalmaster Panbrake models.

1.2 Standard Equipment

Lists the standard components included with the machine.

Overall Drawings

IMPORTANT INFORMATION

2.1 SAFETY REQUIREMENTS

Essential safety precautions for machine operation and maintenance.

2.2 LIFTING INSTRUCTIONS

Guidelines for safely lifting and moving the machine.

INSTALLATION

3.1 Base Foundation and Securing Points

Requirements for preparing the machine's base and securing it.

3.2 Machine Leveling

Procedure for leveling the machine for optimal performance.

3.3 Checking The Power Supply

Steps to verify the electrical supply and motor rotation.

MACHINE SETUP

4.1 Setting The Clamp Gap

Instructions on adjusting the clamp gap based on material thickness.

MAINTENANCE AND INSPECTION

5.1 Type and frequency of Inspections

Schedule and types of inspections for machine upkeep.

5.2 Lubrication Points

Identifies key points requiring regular lubrication.

5.3 Changing Oil

Procedure for draining and refilling hydraulic oil.

5.4 Changing the Filter

Steps for replacing the hydraulic system filter.

5.5 Troubleshooting

Common problems and their suggested solutions.

5.6 Storage

Precautions for storing the machine and re-utilization.

MACHINE OPERATION

6.1 Start Up

Steps to safely start the machine.

6.2 Bending

Process for performing bending operations with the machine.

APPENDIX

A. Spare Parts List

List of spare parts for the hydraulic ram cylinder arm.

Top Hydraulic Cylinder and Seal Parts

Spare parts list for the top hydraulic cylinder and its seals.

B. Hydraulic Circuit Diagram

Schematic diagram of the machine's hydraulic system.

C. NC89 Electric Circuit Diagram

Electrical schematic for the NC89 controller system.

D. Ezy Touch Controller Electric Circuit Diagram

Electrical schematic for the Ezy Touch controller.

E. Electrical Parts

List of electrical components used in the machine.

G. Modification For Loss Of Clamping Pressure

Procedure for addressing loss of clamping pressure.

General Machinery Safety Instructions

Hydraulic Panbrake Safety Instructions

MetalMaster PB-440/T Specifications

General IconGeneral
BrandMetalMaster
ModelPB-440/T
CategoryIndustrial Equipment
LanguageEnglish

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