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Metcal MX-500 User Manual

Metcal MX-500
95 pages
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Soldering, Desoldering and Rework System
User Guide

Table of Contents

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Metcal MX-500 Specifications

General IconGeneral
Power Output80W
ControlMicroprocessor controlled
Output Frequency13.56 MHz
Frequency13.56 MHz
Heating TechnologySmartHeat Technology
Cartridge CompatibilityMX Series
Heating TimeInstant heat up

Summary

System Specifications

System Design and Technology Overview

SMARTHEAT® TECHNOLOGY

Proprietary technology for self-regulating heaters, eliminating external adjustments and transients for precise temperature control.

Power Supply Overview

Power Supply Features

Details the LCD display, integrated power indication meter, user programmable PowerSave mode, and universal power supply features.

Power Supply Mode Overview

Explains different operating modes: Ready Mode, Sleep Mode, Power Mode, and PowerSave Mode with their indicators.

Hand-Piece Overview

Cartridge Overview

About Metcal Cartridges

Describes the construction of soldering/rework cartridges and factors for selecting them based on application needs.

Choosing the Correct Tip Geometry

Guides on selecting tip geometry based on contact area, access to the joint, and task requirements for optimal performance.

Choosing the Correct Temperature Series

Explains how to select temperature series for cartridges based on power delivery needs and thermal load approximation.

Temperature Series Chart

Presents a chart correlating application needs with specific Metcal cartridge temperature series (e.g., 500, 600, 700, 800 series).

Operation

Initial Setup

Step-by-step instructions for connecting hand-pieces, inserting cartridges, and powering on the MX-500 system.

Replacing all Tip Cartridges

Procedures for safely removing hot tip cartridges and inserting new ones, including system power-off instructions.

MX-PTZ and TALON Operation

Instructions for using MX-PTZ and TALON hand-pieces, including tip cleaning, tinning, and creating a thermal bridge.

MX-PTZ Tip Alignment

Details the process for aligning the tip on MX-PTZ hand-pieces, likely for proper function or specific applications.

User Programmable PowerSave Mode Adjustment

How to set the time delay for the PowerSave mode using the output selector/command button.

User Selectable Power Graph

Instructions on how to select display graph types (Standard or UltraFine) for power monitoring using the command button.

Application Notes

Extending Tip Life

Best practices for daily maintenance, cleaning, tinning, and proper usage to prolong the life of soldering tip cartridges.

Detinned Tips

Explains what detinned tips are, their causes (oxidation, high temps, poor practices), and how to prevent them.

Choosing the Correct Tip Cartridge and Geometry

Guidance on selecting cartridges for multi-lead packages and SMT removal based on component size and tip geometry.

Basic Troubleshooting Guide

Safety

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