After the vacuum drying process is carried 
out,  the  additional  refrigerant  charge 
process needs to be performed.   
  The  outdoor  unit  is  factory  charged  with 
refrigerant.  The  additional  refrigerant 
charge volume  is decided by the diameter 
and length of the liquid pipe between indoor 
and  outdoor  unit.  Refer  the  following 
formula to calculate the charge volume. 
Diameter  of 
liquid  pipe 
(mm) 
V: Additional refrigerant charge volume (g). 
L: The length of the liquid pipe (m). 
 
Note: 
  Refrigerant  may  only  be  charged  after 
performed the vacuum drying process. 
  Always  use  gloves  and  glasses  to  protect 
your  hands  and  eyes  during  the  charge 
work. 
  Use  electronic  scale  or  fluid  infusion 
apparatus  to  weight  refrigerant  to  be 
recharged.  Be  sure  to  avoid  extra 
refrigerant  charged,  it  may  cause  liquid 
hammer of the compressor or protections. 
  Use supplementing flexible pipe to connect 
refrigerant  cylinder,  pressure  gauge  and 
outdoor unit. And The refrigerant should be 
charged in  liquid  state.  Before recharging, 
The  air  in  the  flexible  pipe  and  manifold 
gauge should be exhausted.   
  After finished refrigerant recharge process, 
check whether there is refrigerant leakage 
at  the  connection  joint  part.  (Using  gas 
leakage detector or soap water to detect).   
 
14.8  Engineering of insulation   
13.8.1  Insulation of refrigerant pipe 
1  Operational  procedure  of  refrigerant 
pipe insulation 
Cut the suitable pipe → insulation (except joint 
section) → flare  the pipe →  piping  layout and 
connection→  vacuum  drying  →  insulate  the 
joint parts 
 
2  Purpose of refrigerant pipe insulation 
  During  operation,  temperature of  gas  pipe 
and  liquid  pipe  shall  be  over-heating  or 
over-cooling  extremely.  Therefore,  it  is 
necessary to carry out insulation; otherwise 
it shall debase the performance of unit and 
burn compressor. 
  Gas  pipe  temperature  is  very  low  during 
cooling. If insulation is not enough, it shall 
form dew and cause leakage. 
  Temperature  of  gas  pipe  is  very  high 
(generally  50-100 ℃ )  during  heating. 
Insulation  work  must  be  carried  out  to 
prevent hurt by carelessness touching. 
 
3    Insulation  material  selection  for 
refrigerant pipe 
  The  burning  performance  should  over 
120℃ 
  According  to  the  local  law  to  choose 
insulation materials 
  The  thickness  of  insulation  layer  shall  be 
above  10mm.If  in  hot  or  wet  environment 
place,  the  layer  of  insulation  should  be 
thicker accordingly. 
 
4  Installation  highlights  of  insulation 
construction 
  Gas pipe and liquid pipe shall be insulated 
separately,  if  the  gas  pipe  and  liquid  pipe 
were insulated together; it will decrease the 
performance of air conditioner. 
Liquid pipe Insulation meterial
Gas pipe
 
  The  insulation  material  at  the  joint  pipe 
shall  be  5~10cm  longer  than  the  gap  of  the 
insulation material. 
  The  insulation  material  at  the  joint  pipe 
shall  be  inserted into  the gap  of  the  insulation 
material.