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Migatronic AUTOMIG XE User Manual

Migatronic AUTOMIG XE
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BETJENINGSVEJLEDNING
OPERATING MANUAL
BETRIEBSANLEITUNG
MANUEL D'INSTRUCTION
AUTOMIG XE & MXE
Valid from 0345 50111800 D
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Migatronic AUTOMIG XE Specifications

General IconGeneral
BrandMigatronic
ModelAUTOMIG XE
CategoryWelding System
LanguageEnglish

Summary

EC Declaration of Conformity

Introduction

Initial Operating Procedures

Mains Connection

Ensure correct voltage supply connection for safe operation.

S-Marking and Electrical Safety

Machine meets demands for environments with increased hazard of electric shock.

Protection Class IP21

Machine designed for indoor operation, check air inlet/outlet clearance.

Electromagnetic Compatibility (EMC)

Machine designed to prevent disturbance or being a source of disturbance.

User Responsibility for EMC

User must ensure operation does not cause disturbances; area assessment is required.

Area Assessment Factors

Factors to consider for EMC assessment include nearby equipment, people, and environment.

Use in Domestic Establishments

Increased risk of disturbing other appliances; special precautions may be needed.

Reducing Electromagnetic Emissions

Tips for minimizing emissions, such as cable positioning and screening.

Handle Installation

Wire Fitting

Torch Connection (with Central Connection)

Torch Connection (without Central Connection)

2-Roll Wire Feed System Modification

Torch Control

Control Unit Replacement

Fan Mounting

Control Panel Overview

Main Switch

Power on/off control for the welding machine.

Welding Voltage Adjustment

Setting the output voltage for welding.

Wire Speed Control

Infinitely variable adjustment of wire feed speed.

Welding Torch Connection

Port for connecting the welding torch.

Pilot Cable Connection (A-185 XE)

Connection for pilot cables on specific models.

Pull Nail Welding Hose Connection (A-185 XE)

Connection for pull nail welding hose on specific models.

Earth Cable Output (A-185 XE)

Output terminal for earth cable on specific models.

Earth Cable Connection

Connection point for the earth cable.

Switch Functions and Indicators

Function Selector Switch

Selects welding modes: Seam, Spot, Stitch, Latch.

Spot Welding Mode

Automatic stop after set time (0.5-2.5 secs).

Stitch Welding Mode

Cyclic welding with pause, stops on trigger release.

Latch Welding Mode

Continuous welding until trigger is pressed again.

ON Indicator Light

Illuminates when the machine is powered on.

Overheating Indicator

Indicates automatic shutdown due to transformer overheating.

Advanced Switch Functions

Welding Time Adjustment

Sets welding duration for Spot/Stitch modes.

Adjustable Pause Time

Sets pause duration in Stitch mode.

Burn Back Adjustment

Controls post-weld wire feed delay to prevent tip burn.

Wire Feed Speed Adjustment

Infinitely variable setting from 0.5 to 14 m/min.

Gas Test Function

Activates gas flow for testing when switch 1 is set to "Gas-test".

Maintenance Procedures

Wire Feed Unit Maintenance

Regular checks of drive rolls, guide tubes, and cleaning of components.

Welding Hose Care

Protect hose from overload; clean weekly with dry air.

Welding Torch Cleaning

Clean contact tips, gas nozzle; remove spatter regularly.

Power Source Cleaning

Blow out rectifier and transformer with dry air occasionally.

Troubleshooting Common Issues

Low Welding Effect

Addresses issues like bead formation and low voltage.

Wire Feed Blocking

Solutions for wire feed issues like misalignment or blockages.

Excessive Spatter

Causes and fixes for excessive spatter during welding.

Porous Weld Formation

Addresses porosity, often due to gas issues or blocked tips.

Wire Sticking in Contact Tip

Solutions for wire repeatedly sticking in the contact tip.

Technical Specifications

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