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Miller Electric Syncrowave 200 User Manual

Miller Electric Syncrowave 200
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Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Pulsed TIG (GTAW-P) Welding
Input Power Requires 1-Phase Power
Amperage Range 5200 A
Rated Output 150 A at 26 V, 40% Duty Cycle
Weight Base Model: 238 lb (108 kg)
Runner: 271 lb (123 kg)
Light Industrial Applications
Light Metal Fabrication
Maintenance/Repair Operations
Light Manufacturing
Automotive Repair
Vocational Training
Hobbyist
Quick
Specs
Syncrowave
®
200
TIG/Stick Welding
Power Source
Issued November 2005 • Index No. AD/4.4
The Power of Blue
®
.
NEW!
Dual digital meters with alpha-numeric
displays allow for quick and easy viewing and
preset values for voltage, amperage and other
key variables. Allows for greater accuracy and
repeatability in the welding procedure.
NEW!
Runner has low cylinder
rack to eliminate the need for lifting
when changing gas cylinders.
NEW!
115 V auxiliary power receptacle is
conveniently located on the front panel,
allowing for operation of a Coolmate
torch
coolant system or other small tools.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
NEW!
Syncro Start
allows the operator
to choose from three different starting
conditions to optimize the application
(Soft/Standard/Hot).
Arc hour/cycle counter records actual welding
time and number of arc starts.
DIG control allows the arc
characteristics to be changed for
specific applications and electrodes.
Lower the DIG setting for smooth
running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like E6010.
Squarewave output with AC balance control features
adjustable penetration and cleaning action while increasing arc
stability on various aluminum alloys, and helps eliminate
tungsten spitting and arc rectification.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Syncrowave
200 Runner
NEW!
Built-in pulse control enhances weld
bead and puddle control for improved
appearance and qualityreduce burn
through, coordinate the addition of filler
material, and reduce the warping effects of
distortion by reducing the average heat input.
NEW!
Cable management system uses
dual cable hangers and foot control storage
conveniently attach to the power source
side panels to allow all weld cables and the
remote foot control to be neatly stored,
preventing torch, cable or remote damage.
NEW!
Auto-Postflow protects the weld end
zone and electrode by optimizing postflow
time based on welding amperagefor
adequate shielding every time without waste
and no need for adjustment.
Adaptive Hot Start
for
Stick arc starts automatically
increases the output amperage at
the start of a weld should the start
require it. Prevents the electrode from
sticking and creating an inclusion.
Fan-On-Demand
improves power
efficiency and reduces noise and
maintenance by lessening the amount
of airborne contaminants pulled
through the machine.
NEW!
Weldcraft
®
WP1712SFDI50
TIG torch. 150 A, air-cooled torch
features super flex (SF) braided nylon
power cable for maximum flexibility.
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Miller Electric Syncrowave 200 Specifications

General IconGeneral
BrandMiller Electric
ModelSyncrowave 200
CategoryWelding System
LanguageEnglish

Summary

Syncrowave 200 Quick Specs

Input Power and Amperage

Details on required input power and the machine's amperage range.

Rated Output and Weight

Specifies the machine's rated output and overall weight.

Syncrowave 200 Specifications

General Specifications Table

Provides detailed technical specifications including input power, output, and dimensions.

Syncrowave 200 Control Panel

Key Control Functions

Explanation of primary controls like process selection, parameter adjustment, and pulse control.

Syncrowave 200 Performance Data

Duty Cycle and Output Curves

Presents duty cycle chart and volt/amp curves for AC and DC modes.

Genuine Miller Accessories

Runner Package Components

Details on the Syncrowave 200 Runner package, including running gear and torch.

Remote Controls and Options

Describes various remote controls for current and contactor adjustment.

Water Coolant Systems

Information on coolant systems and low-conductivity coolant for water-cooled torches.

TIG Torches and Adapters

Overview of Weldcraft TIG torches, including air-cooled and water-cooled models.

Syncrowave 200 Ordering Information

Package Components Overview

Visual summary of components included in the Syncrowave 200 Runner package.

Available Equipment and Options

List of available power sources, accessories, and educational resources for ordering.

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