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Miller Big Blue 251D User Manual

Miller Big Blue 251D
60 pages
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www.MillerWelds.com
Processes
OM-480 128 576AA
October 2002
Big Blue 251D
Stick (SMAW) Welding
Flux Cored (FCAW) With
Voltage-Sensing Wire Feeder
With Optional Equipment:
Air Carbon Arc (CAC-A)
Cutting And Gouging
Engine Driven Welding Generator
Description

Table of Contents

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Miller Big Blue 251D Specifications

General IconGeneral
BrandMiller
ModelBig Blue 251D
CategoryWelding System
LanguageEnglish

Summary

From Miller to You

True Blue Warranty

Information about Miller's warranty program and its coverage.

Section 1: Safety Precautions

Arc Welding Hazards

Details hazards associated with arc welding processes.

Engine Hazards

Outlines potential dangers related to the generator's engine.

Principal Safety Standards

Lists safety standards and codes relevant to welding and equipment use.

Section 3: Specifications

Weld, Power, And Engine Specifications

Details technical specifications for welding output, power generation, and engine.

Duty Cycle And Overheating

Explains duty cycle limits and the risk of overheating the unit.

Section 4: Installation

Installing Welding Generator

Instructions for positioning, airflow, location, and grounding the generator.

Engine Prestart Checks

Essential checks before starting the engine, including fluids and fuel.

Connecting To Weld Output Terminals

Instructions for connecting weld cables to the output terminals.

Section 5: Operating The Welding Generator

Description Of Front Panel Controls

Detailed explanation of each control and its function on the front panel.

Section 6: Operating Auxiliary Equipment

Connecting Optional AC Power Plant

Steps for connecting an optional AC power plant to the generator.

Section 7: Maintenance and Troubleshooting

Routine Maintenance

Schedule and procedures for routine maintenance tasks based on operating hours.

Servicing Air Cleaner

Instructions for inspecting and cleaning or replacing the air cleaner element.

Servicing Fuel And Lubrication Systems

Procedures for maintaining the fuel and oil systems, including filter replacement.

Adjusting Engine Speed

Steps for adjusting the engine speed for optimal operation.

Troubleshooting

Guides for diagnosing and resolving common welding and generator power issues.

Troubleshooting: Generator Power

Troubleshooting steps for issues related to generator power output.

Troubleshooting: Engine

Troubleshooting steps for engine-related problems.

Section 8: Electrical Diagram

Section 9: Run-In Procedure

Section 10: Generator Power Guidelines

Warranty

For Service

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