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Big Blue 400 CX CE
Miller Big Blue 400 CX CE User Manual
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Big
Blue
400
CX
CE
OM
-4435
218 759AD
201
1
−
05
Pro
cesses
Descrip
tio
n
Air Carbon Arc (CAC-A)
Cutting and Gouging
Stick (SMAW
)
W
elding
Engine Driven Welding Generator
TIG (GT
A
W
) W
elding
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
)
File:
Engine Drive
V
isit
our website at
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Declaration of Conformity
5
Section 1 − Safety Precautions − Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Engine Hazards
9
Hydraulic Hazards
10
Compressed Air Hazards
10
Additional Symbols for Installation, Operation, and Maintenance
11
California Proposition 65 Warnings
12
Principal Safety Standards
13
EMF Information
13
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
14
Signification des Symboles
14
Dangers Relatifs Au Soudage À L'arc
14
Dangers Existant en Relation Avec Le Moteur
16
Dangers Liés À L'hydraulique
17
Dangers Liés À L'air Comprimé
18
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
19
Proposition Californienne 65 Avertissements
20
Principales Normes de Sécurité
21
Informations Relatives Aux CEM
21
Section 3 − Definitions
22
Warning Label Definitions
22
Symbols and Definitions
23
Section 4 − Specifications
24
Important Information Regarding CE Products (Sold Within the EU)
24
Weld, Power, and Engine Specifications
24
Dimensions, Weights, and Operating Angles
24
Volt-Ampere Curves
25
Fuel Consumption
26
Duty Cycle and Overheating
26
AC Generator Power Curve
27
Section 5 − Installation
28
Serial Number and Rating Label Location
28
Installing Welding Generator
28
Mounting Welding Generator
29
Grounding Generator to Truck or Trailer Frame
30
Installing Exhaust Pipe
31
Activating the Dry Charge Battery (if Applicable)
32
Connecting the Battery
32
Engine Prestart Checks
33
Connecting to Weld Output Terminals
34
Selecting Weld Cable Sizes
35
Connecting to Remote 14 Receptacle RC14
36
Section 6 − Operating Welding Generator
38
Front Panel Controls (See Section 6-2)
38
Description of Front Panel Controls (See Section 6-1)
39
Process/Contactor Switch
40
Lift-Arct TIG with Crater-Out and Auto-Stopt
41
Remote Voltage/Amperage Control
42
Fuel/Hour Gauge Descriptions
43
Section 7 − Operating Auxiliary Equipment
44
Auxiliary Power Receptacles
44
Section 8 − Maintenance & Troubleshooting
45
Maintenance Label
45
Routine Maintenance
46
Caterpillar Customer Assistance
47
Checking Generator Brushes
47
Servicing Air Cleaner
48
Inspecting and Cleaning Spark Arrestor Muffler
49
Servicing Engine Cooling System
49
Adjusting Engine Speed on Standard Models
50
Servicing Fuel and Lubrication Systems
51
Overload Protection
52
Optional Voltmeter/Ammeter Help Displays
53
Troubleshooting
54
Section 9 − Electrical Diagrams
58
Section 10 − Run-In Procedure
60
Wetstacking
60
Run-In Procedure Using Load Bank
61
Run-In Procedure Using Resistance Grid
62
Section 11 − Generator Power Guidelines
63
Grounding When Supplying Building Systems
64
Section 12 − Parts List
70
Options and Accessories
82
4
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Miller Big Blue 400 CX CE Specifications
General
Brand
Miller
Model
Big Blue 400 CX CE
Category
Welding System
Language
English
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