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Big Blue Turbo
Miller Big Blue Turbo User Manual
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Processes
Description
Air Carbon Arc (CAC-A)
Cutting and Gouging
Stick (SMAW
)
W
elding
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
Engine Driven Welding Generator
OM-4420
212 049M
2006
−
12
TIG (GT
A
W
) W
elding
Big
Blue
T
urbo
®
V
isit
our website at
www.MillerWelds.com
File:
Engine Drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Information EMF
12
Section 3 − Definitions
13
Symbols and Definitions
13
Section 4 − Specifications
14
Weld, Power, and Engine Specifications
14
Sound Level Table
14
Dimensions, Weights, and Operating Angles
14
Stick and MIG Volt-Ampere Curves
15
DC TIG Volt-Ampere Curves
16
Fuel Consumption
16
Duty Cycle and Overheating
17
Generator AC Power Curve
17
Manufacturing Rating Label
18
Section 5 − Installation
19
Installing Welding Generator
19
Mounting Welding Generator
20
Installing Optional Spark Arrestor Muffler
21
Activating the Dry Charge Battery (if Applicable)
22
Connecting the Battery
22
Using the Optional Battery Disconnect Switch
23
Engine Prestart Checks
24
Connecting to Weld Output Terminals
25
Selecting Weld Cable Sizes
26
Connecting to Remote 14 Receptacle RC14
27
Section 6 − Operating the Welding Generator
28
Controls (See Section 6-2)
28
Description of Controls (See Section 6-1)
29
Process/Contactor Switch
30
Using Remote Voltage/Amperage Control
31
Section 7 − Operating Auxiliary Equipment
32
120 Volt and 240 Volt Receptacles
32
Optional Generator Power Receptacles
33
Section 8 − Engine/Generator Maintenance
34
Routine Maintenance
34
Engine Maintenance Label
35
Servicing Air Cleaner
36
Inspecting/Cleaning Optional Spark Arrestor Muffler
37
Checking Generator Brushes
37
Adjusting Engine Speed
38
Servicing Engine Fuel and Lubrication Systems
39
Engine/Generator Overload Protection
40
Section 9 − Troubleshooting
41
Troubleshooting Tables
41
Section 10 − Electrical Diagram
44
Section 11 − Run-In Procedure
46
Wetstacking
46
Run-In Procedure Using Load Bank
47
Run-In Procedure Using Resistance Grid
48
Section 12 − Generator Power Guidelines
49
Section 13 − Selecting and Preparing a Tungsten for DC or Ac Welding
56
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
56
Preparing Tungsten Electrode for Welding with Phase Control Machines
56
Section 14 − Guidelines for Tig Welding (Gtaw)
57
Positioning the Torch
57
Torch Movement During Welding
58
Positioning Torch Tungsten for Various Weld Joints
59
Section 15 − Parts List
60
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Miller Big Blue Turbo Specifications
General
Brand
Miller
Model
Big Blue Turbo
Category
Welding System
Language
English
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