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Big Blue 350 PipePro
Miller Big Blue 350 PipePro User Manual
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Processes
OM-244 620G
2010
−
09
Big
Blue
35
0
PipePro
Processes
Description
TIG (GT
A
W) W
elding
Stick (SMAW
)
W
elding
Engine Driven Welding Generator
Visit our website at
www.MillerWelds.com
Air Carbon Arc (CAC-A)
Cutting and Gouging
MIG (GMAW)
W
elding
Flux Cored (FCA
W
) W
elding
))
File:
Engine Drive
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Hydraulic Hazards
8
Compressed Air Hazards
8
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
11
EMF Information
11
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
12
Signification des Symboles
12
Dangers Relatifs au Soudage à L'arc
12
Dangers Existant en Relation Avec le Moteur
14
Dangers Liés à L'hydraulique
15
Dangers Liés à L'air Comprimé
16
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
17
Proposition Californienne 65 Avertissements
18
Principales Normes de Sécurité
19
Informations Relatives aux CEM
19
Section 3 − Definitions
20
Symbols and Definitions
20
Section 4 − Specifications
21
Weld, Power, and Engine Specifications
21
Dimensions, Weights, and Operating Angles
21
CC Volt-Ampere Curves
22
Fuel Consumption
23
Duty Cycle and Overheating
23
AC Generator Power Curve
24
Section 5 − Installation
25
Serial Number and Rating Label Locations
25
Installing Welding Generator
25
Mounting Welding Generator
26
Grounding Generator to Truck or Trailer Frame
27
Installing Exhaust Pipe
27
Activating the Dry Charge Battery (if Applicable)
28
Connecting the Battery
28
Engine Prestart Checks
29
Weld Output Terminals
30
Connecting to Weld Output Terminals
30
Selecting Weld Cable Sizes
31
Connecting to Remote 14 Receptacle RC14
32
Section 6 − Operating Welding Generator
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Process/Contactor Switch
36
Lift-Arct TIG with Auto-Stopt
37
Remote Voltage/Amperage Control
38
Fuel/Hour Gauge Descriptions
39
Operating Engine Block Heater
40
Section 7 − Operating Auxiliary Equipment
41
Generator Power Receptacles
41
Section 8 − Maintenance & Troubleshooting
42
Maintenance Label
42
Routine Maintenance
43
Servicing Air Cleaner
44
Checking Generator Brushes
44
Inspecting and Cleaning Spark Arrestor Muffler
45
Servicing Engine Cooling System
45
Servicing Fuel and Lubrication Systems
46
Overload Protection
47
Adjusting Engine Speed
48
Voltmeter/Ammeter Help Displays
48
Maintaining Stainless Steel (Models with Optional Package)
48
Troubleshooting
49
Section 9 − Electrical Diagrams
52
Section 10 − Run-In Procedure
54
Wetstacking
54
Run-In Procedure Using Load Bank
55
Run-In Procedure Using Resistance Grid
56
Section 11 − Generator Power Guidelines
57
Section 12 − Parts List
64
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Miller Big Blue 350 PipePro Specifications
General
Brand
Miller
Model
Big Blue 350 PipePro
Category
Welding System
Language
English
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