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Big Blue 500X Pro
Miller Big Blue 500X Pro User Manual
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OWNER’S
MANU
AL
OM-285665E
2022-05
Processes
MIG
(GMA
W)
Welding
Flux
Cored
(FCA
W)
Welding
Stick
(SMA
W)
Wel
ding
TIG
(GT
AW)
Welding
Air
Carbon
Arc
(CAC-A)
Cutting
and
Gouging
For
product
information,
Owner
’s
Manual
translations,
and
more,
visit
www
.MillerWelds.com
Big
Blue
®
500X
Pro
Deutz
2
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
8
Additional Hazards for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 - Definitions
19
Additional Safety Symbol Definitions
19
Miscellaneous Symbols and Definitions
21
Section 4 - Specifications
23
Serial Number and Rating Label Locations
23
Software Licensing Agreement
23
Information about Default Weld Parameters and Settings
23
Weld, Power, and Engine Specifications
23
Dimensions, Weights, and Operating Angles
23
Environmental Specifications
24
Duty Cycle and Overheating
24
Volt-Ampere Curves
25
Export Generator Power Curves
26
Fuel Consumption
27
Section 5 - Installation
28
Installing Welder/Generator
28
Grounding Generator to Truck or Trailer Frame
29
Installing Exhaust Pipe
29
Connecting the Battery
30
Engine Prestart Checks
31
Weld Output Terminals
32
Connecting Weld Output Cables
32
Selecting Cable Sizes
33
Connecting to Remote Receptacle
33
Section 6 - Operation
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Process/Contactor Switch
36
Service Menu
37
Arc Control Settings
37
Dynamic Dig Settings
38
Stick Start Procedure-Scratch Start Technique
39
Lift-Arc™ TIG with Auto-Stop™ and Auto-Crater
40
Remote Voltage/Amperage Control
41
Updating Software
42
Summary File
43
Fuel/Hour Gauge Descriptions
44
Associating Arcreach
45
Devices (Arcreach Models Only)
45
Operating Oil Pan Heater
46
Section 7 - Operating Auxiliary Equipment
47
Export Auxiliary Power Receptacles
47
GFCI Receptacle Information, Resetting, and Testing
48
Section 8 - Maintenance and Troubleshooting
49
Maintenance Label
49
Routine Maintenance
50
Servicing Air Cleaner
51
Adjusting Engine Speed
52
Checking Generator Brushes
53
Battery Replacement
53
Battery Maintenance
53
Servicing Fuel and Lubrication Systems
54
Overload Protection
55
Voltmeter/Ammeter Error Displays
56
Troubleshooting Tables
56
Section 9 - Parts List
59
Recommended Spare Parts
59
Section 10 - Electrical Diagrams
60
Section 11 - Run-In Procedure
62
Wetstacking
62
Run-In Procedure Using Load Bank or Resistance Grid
63
Section 12 - Generator Power Guidelines
64
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Miller Big Blue 500X Pro Specifications
General
Brand
Miller
Model
Big Blue 500X Pro
Category
Welding System
Language
English
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