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Miller Big Blue 500X CE User Manual

Miller Big Blue 500X CE
64 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Engine Driven Welder/Generator
OM-271 838B 201505
Visit our website at
www.MillerWelds.com
Air Carbon Arc (CAC-A)
Cutting and Gouging
File: Engine Drive
Big Blue 500X CE
(Perkins-Powered)

Table of Contents

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Miller Big Blue 500X CE Specifications

General IconGeneral
Max Open Circuit Voltage80 VDC
Rated Output500 A at 40 VDC, 100% Duty Cycle
Duty Cycle100%
Welding ProcessesStick (SMAW), TIG (GTAW), MIG (GMAW), Flux-Cored (FCAW)
Generator Power12, 000 W

Summary

Safety Precautions

Arc Welding Hazards

Details hazards related to arc welding.

Engine Hazards

Details hazards related to the engine.

Compressed Air Hazards

Details hazards related to compressed air.

Specifications

Weld, Power, And Engine Specifications

Technical specifications of the welder and engine.

Duty Cycle And Overheating

Explains duty cycle and overheating limits.

Installation

Installing Welder/Generator

Instructions for physically mounting the unit.

Grounding Generator To Truck Or Trailer Frame

Procedures for grounding the unit to a vehicle.

Engine Prestart Checks

Checks to perform before starting the engine.

Connecting To Weld Output Terminals

How to connect welding cables.

Operating Welder/Generator

Front Panel Controls (See Section 6-2)

Overview of controls on the front panel.

Description Of Front Panel Controls (See Section 6-1)

Detailed explanation of each front panel control.

Operating Auxiliary Equipment

Maintenance & Troubleshooting

Routine Maintenance

Schedule and tasks for regular maintenance.

Checking Generator Brushes

Procedure for inspecting generator brushes.

Servicing Fuel And Lubrication Systems

Maintenance of fuel and oil systems.

Welding Troubleshooting

Troubleshooting welding issues.

Generator Power Troubleshooting

Troubleshooting generator power issues.

Engine Troubleshooting

Troubleshooting engine issues.

Electrical Diagrams

Generator Power Guidelines

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