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Miller Maxstar 210 DX CE User Manual

Miller Maxstar 210 DX CE
92 pages
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Processes
OM-270536P 2020-10
Processes
TIG (GTAW) Welding
Description
File: TIG (GTAW)
Dynasty 210
Stick (SMAW) Welding
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
Maxstar 210
CE And Non-CE Models
Arc Welding Power Source
120480 Volt Models W/Autoline
R

Table of Contents

Questions and Answers:

Miller Maxstar 210 DX CE Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range5 - 210 A
Protection ClassIP23
Input Phase1-Phase
Welding ProcessesTIG, Stick
Rated Output at 240 V210 A

Summary

General Safety Precautions

Symbol Usage and Hazard Identification

Explains safety symbols and their meanings for hazard identification.

Arc Welding Hazards and Electric Shock Prevention

Details hazards associated with arc welding and measures to prevent electric shock.

Specific Welding Hazards and Precautions

Fumes, Gases, and Arc Ray Hazards

Covers hazards from fumes, gases, and arc rays, with protective measures.

Fire, Explosion, and Noise Hazards

Addresses risks of fire, explosion, flying metal, gas buildup, and noise damage.

Additional Installation and Operation Hazards

Equipment Hazards: Falling, Overheating, Sparks, Static, Moving Parts

Details hazards related to equipment handling, operation, and static discharge.

Product Specifications

Model Specifications

Duty Cycle and Overheating

Installation: Location and Airflow

Electrical Connections

Electrical Service Requirements (Dynasty)

Three-Phase Power Connection Guide

Provides recommendations for three-phase electrical service and conductor sizing.

Single-Phase Power Connection Guide

Provides recommendations for single-phase electrical service and conductor sizing.

Electrical Service Requirements (Maxstar)

Maxstar Three-Phase Power Connection

Details three-phase electrical service requirements and conductor sizing for Maxstar models.

Maxstar Single-Phase Power Connection

Details single-phase electrical service requirements and conductor sizing for Maxstar models.

Connecting Three-Phase Input Power

Three-Phase Power Connection Details

Connecting Single-Phase Input Power

Dynasty 210 Control Panel Overview

Description of Dynasty 210 Controls

Identifies and describes the function of each control on the Dynasty 210 front panel.

Dynasty 210: AC TIG Control Menu

AC TIG Parameter Settings

Explains how to access and adjust AC TIG parameters like Balance, Frequency, and Post Flow.

Dynasty 210: DC TIG Control Menu

DC TIG Parameter Settings

Details how to access and adjust DC TIG parameters like Pulse and Post Flow.

Dynasty 210: AC/DC Stick Control Menu

AC/DC Stick Parameter Settings

Explains how to access and adjust AC/DC Stick parameters like Amperage and Arc Force (DIG).

Dynasty 210: User Setup Menu (AC/DC TIG)

Dynasty 210: User Setup Menu (AC/DC Stick)

Dynasty 210 DX Control Panel Overview

Description of Dynasty 210 DX Controls

Identifies and describes the controls on the Dynasty 210 DX front panel.

Dynasty 210 DX: Control Panel Menu Access

Navigating the Dynasty 210 DX Control Menu

Explains how to access and use the control panel menus for polarity, process, output, etc.

Dynasty 210 DX: Advanced Parameter Settings

AC Waveshape Control and Settings

Explains AC Waveshape settings like Balance and Frequency for TIG welding.

Dynasty 210 DX: User Setup Menu

Dynasty 210 DX: AC Independent Expansion

Independent Amperage Control for AC TIG

Explains how to set EN and EP amperage independently for AC TIG welding.

AC Independent Waveshape Selection

Details how to select different AC waveshape types like Advanced Squarewave, Soft Squarewave, Sine, and Triangle.

Maxstar 210 Control Panel Overview

Description of Maxstar 210 Controls

Identifies and describes the controls on the Maxstar 210 front panel, including process selection.

Maxstar 210: DC TIG Control Menu

DC TIG HF/Lift Arc Parameter Settings

Explains how to access and adjust DC TIG parameters like Pulse and Post Flow.

Maxstar 210: DC Stick Control Menu

DC Stick Parameter Settings

Details how to access and adjust DC Stick parameters like Amperage and Arc Force (DIG).

Maxstar 210: User Setup Menu

Maxstar 210 STR Control Panel Overview

Description of Maxstar 210 STR Controls

Identifies and describes the controls on the Maxstar 210 STR front panel, including schedule selection.

Maxstar 210 STR: DC TIG Control Menu

DC TIG Lift Arc Menu Access

Explains how to access the control panel menu for DC TIG Lift Arc, noting STR model limitations.

Maxstar 210 STR: DC Stick Control Menu

DC Stick Menu and Parameter Settings

Details how to access the DC Stick menu and adjust parameters like Amperage and Arc Force (DIG).

Maxstar 210 STR: User Setup Menu

Maxstar 210 DX Control Panel Overview

Description of Maxstar 210 DX Controls

Identifies and describes the controls on the Maxstar 210 DX front panel.

Maxstar 210 DX: Control Panel Menu Access

Maxstar 210 DX: Parameter Settings

Pulse, Sequencer, and Gas/DIG Controls

Details settings for Pulse, Sequencer, Gas/DIG (Preflow/Post Flow), and Arc Force.

Maxstar 210 DX: User Setup Menu

Advanced Menu Functions: Tech Menu

Advanced Menu Functions: Tech Menu (DX Models)

Advanced Menu Functions: Sequencer and Weld Timer

Advanced Menu Functions: Trigger Control

Advanced Menu Functions: 3T Trigger Method

Advanced Menu Functions: 4T/4Tm/4TL Trigger Methods

Advanced Menu Functions: Lockout Features

Maintenance and Troubleshooting

Routine Maintenance Schedule for Power Source

Outlines periodic maintenance tasks for the welding power source like checking cables and labels.

Routine Maintenance for Optional Cooler

Details periodic maintenance for the optional cooler, including coolant and filter checks.

Troubleshooting: Display Messages

Troubleshooting Common Issues

Troubleshooting Table for Operational Problems

Provides a table listing common troubles and their recommended remedies.

Unit Cleaning and Coolant Maintenance

High Frequency (HF) Considerations

Reducing HF Interference

Tungsten Electrode Selection and Preparation

Preparing Tungsten Electrodes

TIG Welding Start Procedures

TIG Welding Pulser Control

TIG Starting Parameters (DX Models)

Stick Welding Electrode Selection

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