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Maxstar 210 DX CE
Miller Maxstar 210 DX CE User Manual
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Processes
OM-270536P
2020-10
Processes
TIG (GT
A
W) Welding
Description
File:
TIG (GT
A
W)
Dynasty
210
Stick
(SMAW)
W
elding
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
Maxstar
210
CE
And
Non-CE
Models
Arc W
elding Power Source
120
−
480 V
olt Models W/Autoline
R
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
9
Symbol Usage
9
Arc Welding Hazards
9
Additional Hazards for Installation, Operation, and Maintenance
11
California Proposition 65 Warnings
12
Principal Safety Standards
12
EMF Information
12
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
13
Symboles Utilisés
13
Dangers Relatifs Au Soudage À L'arc
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
15
Proposition Californienne 65 Avertissements
16
Principales Normes de Sécurité
16
Informations Relatives Aux CEM
16
Section 3 − Definitions
17
Additional Safety Symbols and Definitions
17
Miscellaneous Symbols and Definitions
20
Section 4 − Specifications
21
Serial Number and Rating Label Location
21
Software Licensing Agreement
21
Information about Default Weld Parameters and Settings
21
Specifications
21
Duty Cycle and Overheating
24
Static Characteristics
25
Environmental Specifications
25
Section 5 − Installation
27
Selecting a Location
27
Dimensions, Weights, and Mounting Options
28
Selecting Cable Sizes
29
Connections
30
Cooler Connections
31
Electrical Service Guide (Dynasty)
32
Electrical Service Guide (Maxstar)
33
Connecting Three-Phase Input Power
34
Connecting Single-Phase Input Power
36
Remote 14 Receptacle Information
37
Simple Automation Application
37
Software Updates
38
Section 6 − Dynasty 210 Operation
40
Dynasty 210 Controls
40
Accessing Control Panel Menu: AC TIG
41
Accessing Control Panel Menu: DC TIG
42
Accessing Control Panel Menu: AC and DC Stick
43
Accessing User Setup Menu: AC and DC TIG
44
Accessing User Setup Menu: AC and DC Stick
45
Section 7 − Dynasty 210 DX Operation
47
Dynasty 210 DX Controls
47
Accessing Control Panel Menu
48
Accessing User Setup Menu
50
AC Independent Expansion
51
Section 8 − Maxstar 210 Operation
52
Maxstar 210 Controls
52
Accessing Control Panel Menu: DC TIG HF and Lift Arc
53
Accessing Control Panel Menu: DC Stick
54
Accessing User Setup Menu: DC TIG and Lift-Arc
55
Accessing User Setup Menu: DC Stick
56
Section 9 − Maxstar 210 Str Operation
57
Maxstar 210 STR Controls
57
Accessing Control Panel Menu: DC TIG Lift Arc
58
Accessing Control Panel Menu: DC Stick
59
Accessing User Setup Menu: DC TIG Lift-Arc and DC Stick
60
Section 10 − Maxstar 210 DX Operation
61
Maxstar 210 DX Controls
61
Accessing Control Panel Menu
62
Accessing User Setup Menu
64
Section 11 − Advanced Menu Functions
65
Accessing Tech Menu for Dynasty/Maxstar 210 Models
65
Accessing Tech Menu for Dynasty/Maxstar 210DX Models
66
Sequencer and Weld Timer for DX Model
68
Output Control and Trigger Functions for DX Models
69
Lockout Functions
72
Lockout Levels Defined
72
Section 12 − Maintenance and Troubleshooting
73
Routine Maintenance
73
Voltmeter/Ammeter Display Messages
74
Troubleshooting Table
75
Blowing out Inside of Unit
76
Coolant Maintenance
76
Section 13 − Parts List
77
Recommended Spare Parts
77
Section 14 − Electrical Diagrams
78
Section 15 − High Frequency
80
Welding Processes Requiring High Frequency
80
Installation Showing Possible Sources of HF Interference
80
Recommended Installation to Reduce HF Interference
81
Section 16 − Selecting and Preparing a Tungsten for DC or Ac Welding
82
With Inverter Machines
82
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
82
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
83
Or AC Welding with Inverter Machines
83
Section 17 − Tig Procedures
84
Lift-Arc and HF TIG Start Procedures
84
Pulser Control
85
General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only)
86
Section 18 − Stick Welding (Smaw) Electrode and Amperage Selection Chart
87
4
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Miller Maxstar 210 DX CE Specifications
General
Input Frequency
50/60 Hz
Output Current Range
5 - 210 A
Protection Class
IP23
Input Phase
1-Phase
Welding Processes
TIG, Stick
Rated Output at 240 V
210 A
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