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Maxstar 200 SD
Miller Maxstar 200 SD User Manual
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Pro
cesses
Descrip
ti
on
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
OM
-2226
189783AL
2010
−
04
1
15/230/400/460 V
olt Models W/Autoline
R
Arc Welding Power Source
Maxstar
200 SD, DX, And LX
R
(Including
Optional
C
art
And
Cooler)
CE
And
Non-CE
Models
2
Table of Contents
Default Chapter
3
Table of Contents
3
Declaration of Conformity
5
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
14
Principales Normes de Sécurité
15
Informations Relatives Aux CEM
15
SECTION 3 − DEFINITIONS (CE Models)
17
Warning Label Definitions
17
WEEE Label (for Products Sold Within the EU)
18
Symbols and Definitions
19
Section 4 − Installation
20
Important Information Regarding CE Products (Sold Within the EU)
20
Serial Number and Rating Label Location
20
Specifications
21
Volt-Ampere Curves
22
Duty Cycle and Overheating
23
Selecting a Location
24
Weld Output Terminals and Selecting Cable Sizes
25
Remote 14 Receptacle Information
26
Automation 10-Pin Connection (LX Models)
27
Typical Automation Application
27
Gas Connections
28
TIG HF Impulse/ Lift-Arc DCEN (Direct Current Electrode Negative) Connections
28
Stick DCEP (Direct Current Electrode Positive) Connections
29
Tigrunner Connections
30
Electrical Service Guide
31
Connecting Input Power
32
Section 5 − Operation
34
Controls
34
Encoder Control
35
Amperage Control
35
Ammeter and Parameter Display
35
Voltmeter
36
Process Control
36
Lift-Arce and HF TIG Start Procedures
37
Output Control
38
Pulser Control (DX and LX Models)
39
Sequencer Controls (DX Models Only)
40
Adjust Controls (Preflow/Post Flow/Dig/Purge)
41
Spot Time Control (Reconfigured RMT 2T HOLD Output Selection)
42
Factory Parameter Defaults and Range and Resolution
42
Resetting Unit to Factory Default Settings (All Models)
43
Arc Timer/Counter Display
44
Section 6 − Advanced Functions
45
Accessing Advanced Functions
45
Programmable TIG Start Parameters
46
Output Control and Trigger Functions
50
Setting Preflow Time
56
Stick Open-Circuit Voltage (OCV) Selection
56
Stick Stuck Check Selection
56
Lockout Functions
57
Setting Unit to Display PPP While Pulse Welding (DX Models Only)
59
External Pulse Control
59
Section 7 − Maintenance and Troubleshooting
60
Routine Maintenance
60
Blowing out Inside of Unit
61
Voltmeter/Ammeter Help Displays
62
Troubleshooting
63
Section 8 − Electrical Diagrams
65
Section 9 − High Frequency (Hf)
66
Welding Processes Requiring High Frequency
66
Correct Installation
66
Section 10 − Setup Guides for (Gtaw) Tig Welding
67
DC - GTAW 16 Gauge Stainless Steel Set-Up
67
Section 11 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
68
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
68
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
68
Section 12 − Guidelines for Tig Welding (Gtaw)
69
Positioning the Torch
69
Torch Movement During Welding
70
Positioning Torch Tungsten for Various Weld Joints
70
Section 13 − Setup Guide for (Smaw) Stick Welding
71
Front Panel Display for Stick DCEP (Direct Current Electrode Positive)
71
Stick Welding Procedure
72
Section 14 − Stick Welding (Smaw) Guidelines
72
Electrode and Amperage Selection Chart
73
Striking an Arc
73
Positioning Electrode Holder
74
Poor Weld Bead Characteristics
74
Good Weld Bead Characteristics
74
Conditions that Affect Weld Bead Shape
75
Electrode Movement During Welding
75
Lap Joint
76
Tee Joint
76
Weld Test
77
Section 15 − Parts List
80
Section 16 − Cooler Parts List
90
Section 17 − Cart Parts List
92
Options and Accessories
94
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Miller Maxstar 200 SD Specifications
General
Brand
Miller
Model
Maxstar 200 SD
Category
Welding System
Language
English
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