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Bobcat 200 Air Pak
Miller Bobcat 200 Air Pak User Manual
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OM-283762A
2019-03
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
File:
Engine Drive
t
Bob
cat
200
Air
Pak
Processes
Description
Engine
Driven Air Compressor
,
Generator
,
Battery Charger
, And
W
elder
Battery Charging
Multiprocess W
elding
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
18
Additional Safety Symbol Definitions
18
Miscellaneous Symbol Definitions
18
Section 4 − Specifications
20
Serial Number and Rating Label Location
20
Air Compressor Specifications
20
Battery Charger Specifications
20
Power and Engine Specifications
20
Weld Specifications
20
Environmental Specifications
20
Dimensions, Weights, and Operating Angles
21
Duty Cycle and Overheating
22
Generator Power Curves
23
Volt-Ampere Curves - Weld
24
Volt-Ampere Curves - Battery Charge
25
Fuel Consumption
26
Section 5 − Installation
27
Installing Unit
27
Grounding Generator to Truck or Trailer Frame
28
Air Compressor Connections
28
Engine Prestart Checks
29
Compressor Prestart Checks
30
Connecting the Battery
31
Installing Exhaust Pipe
31
Connecting External Fuel Supply
32
Section 6 − Controls
33
Control Panel
33
Control Panel (Continued)
34
Process/Contactor Switch
35
Service Menu
36
Updating Software
37
Summary File
38
Fuel/Hour Gauge Descriptions
39
Section 7 − Compressor System
40
Air Compressor Switch
40
Air Compressor Controls and Adjusting System Pressure
41
Air Compressor Operation with Air Tools
42
Section 8 − Battery Charging
43
Battery Charging Guidelines
43
Connecting Uninstalled Battery to Battery Charge Receptacle
43
Connecting Installed Battery to Battery Charge Receptacle
44
Setting Battery Charge Controls
45
Setting Battery Jump/Crank Assist Controls
45
Battery Charging Information on Display Screens
46
Section 9 − Operating Auxiliary Equipment
47
Generator Power Receptacles and Supplementary Protectors
47
GFCI Receptacle Information, Resetting, and Testing
48
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
49
Section 10 − Welding Operation
50
Selecting Cable Sizes
50
Weld Output Terminals
50
Connecting Weld Output Cables
51
Weld Controls
52
Arc Control Settings
53
Stick Start Procedure − Scratch Start Technique
53
Lift-Arct TIG with Auto-Stopt
54
MIG Welding Connections and Settings
55
Connecting Spool Gun
56
Section 11 − Maintenance and Troubleshooting
57
Maintenance Label
57
Routine Maintenance
58
Changing Compressor Oil, Oil Filter, Air Cleaner, and Air/Oil Separator
59
Servicing Air Cleaner
60
Changing Engine Oil, Oil Filter, and Fuel Filter
61
Overload Protection
62
Adjusting Engine Speed
63
Voltmeter/Ammeter Error Displays
63
Troubleshooting
65
Section 12 − Parts List
69
Recommended Spare Parts
69
Section 13 − Diagrams
70
Section 14 − Generator Power Guidelines
73
4
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Miller Bobcat 200 Air Pak Specifications
General
Brand
Miller
Model
Bobcat 200 Air Pak
Category
Welding System
Language
English
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