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Miller Bobcat 225D PLUS User Manual

Miller Bobcat 225D PLUS
52 pages
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Bobcat 225D
Processes
Description
Non-Critical TIG (GTAW)
Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Engine Driven Welding Generator
OM-404 175 611T
April 2002
Visit our website at
www.MillerWelds.com

Table of Contents

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Miller Bobcat 225D PLUS Specifications

General IconGeneral
Max Output225 A
Fuel TypeGasoline
TypeEngine Driven Welder
Open Circuit Voltage80V
Welding ProcessesStick (SMAW), TIG (GTAW), Flux-Cored (FCAW)
AC Output Peak8, 000 Watts
Generator Output Peak8, 000 Watts
Engine Speed3, 600 RPM
Dimensions20 in
Welding Amperage Range30-225A
Output Current Range30-225A

Summary

Safety Precautions

Arc Welding Hazards

Details hazards from arc welding processes like shock, burns, fumes.

Engine Hazards

Outlines hazards related to fuel, steam, hot coolant, and exhaust.

Specifications

Duty Cycle

Explains duty cycle as a percentage of 10 minutes for welding at rated load without overheating.

Installation

Installing Welding Generator

Guides on placement, movement, airflow, and grounding for generator installation.

Engine Prestart Checks

Details essential checks for fluids, fuel, and battery before starting the engine.

Operating Welding Generator

Front Panel Controls

Identifies and explains functions of the welding generator's front panel controls.

Maintenance and Troubleshooting

Maintenance

Outlines a maintenance schedule based on operating hours for unit components.

Changing Engine Oil, Filter, Fuel Filter

Details procedures for changing engine oil, oil filter, and fuel filter.

Troubleshooting

Guide to diagnose and resolve common welding and generator power issues.

Electrical Diagram

Generator Power Guidelines

Power Required To Start Motor

Explains calculating starting amperage for motors (start code, voltage).

Generator Power Supply Limits

Guidelines on load management, motor starting, and overload prevention.

Run-In Procedure

Run-In Procedure Using Load Bank

Details steps for engine run-in using a load bank.

Run-In Procedure Using Resistance Grid

Provides instructions for engine run-in using a resistance grid.

Warranty

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