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Miller Bobcat 200 Air Pak Diesel User Manual

Miller Bobcat 200 Air Pak Diesel
84 pages
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OM-281710C 2019-03
For product information,
Owner’s Manual translations,
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www.MillerWelds.com
File: Engine Drive
t
Bobcat 200 Air Pak
Diesel
Processes
Description
Engine Driven Air Compressor,
Generator, Battery Charger, And
Welder
Battery Charging
Multiprocess Welding

Table of Contents

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Miller Bobcat 200 Air Pak Diesel Specifications

General IconGeneral
Welding OutputDC
Voltage Output120/240 V
TIG CapabilityYes
MIG CapabilityYes
Rated Output200 A at 25 V
Fuel Tank Capacity12.5 gallons
PhaseSingle
Stick Electrode CapacityUp to 5/32 in

Summary

Safety Precautions

Arc Welding Hazards

Details hazards associated with arc welding processes and electrical safety.

Engine Hazards

Covers potential dangers related to the engine, including fuel, moving parts, and batteries.

Compressed Air Hazards

Outlines risks associated with compressed air systems and equipment.

Security Guidelines (French)

Dangers relatifs au soudage à l'arc

French section detailing risks associated with arc welding.

Dangers existant en relation avec le moteur

French section covering engine-related hazards and warnings.

Dangers liés à l'air comprimé

French section detailing hazards related to compressed air.

Additional Safety Information

California Proposition 65 Warnings

Information on chemicals known to cause cancer or birth defects.

Principal Safety Standards

Lists key safety standards and their sources for reference.

EMF Information

Explains electromagnetic fields and potential interference with medical implants.

Definitions

Additional Safety Symbol Definitions

Explains additional warning symbols used in the manual.

Miscellaneous Symbol Definitions

Defines various symbols used for technical specifications and functions.

Specifications

Air Compressor Specifications

Details the performance and capacity of the air compressor system.

Battery Charger Specifications

Provides specifications for the battery charging and jump-start functions.

Power And Engine Specifications

Lists generator power ratings and engine details.

Weld Specifications

Outlines welding output capabilities for different modes and duty cycles.

Dimensions, Weights, and Operating Angles

Duty Cycle And Overheating

Installation

Installing Unit

Instructions for proper placement, mounting, and airflow clearance of the unit.

Grounding Generator To Truck Or Trailer Frame

Guidance on safely grounding the generator to a vehicle frame.

Controls

Control Panel

Identifies and explains the function of controls and indicators on the main panel.

Control Panel (Continued)

Further details on control panel functions, engine gauges, and indicator lights.

Process Switch

Explains how to select welding processes and battery charging modes.

Compressor System

Air Compressor Switch And Adjusting Air Pressure

Details how to operate the air compressor switch and adjust air pressure settings.

Air Compressor Controls

Explains the functions of various air compressor controls and sensors.

Battery Charging

Battery Charging Guidelines

Provides essential guidelines and precautions for safe battery charging.

Connecting Uninstalled Battery To Battery Charge Receptacle

Steps for connecting an external battery for charging or jump-starting.

Connecting Installed Battery To Battery Charge Receptacle

Instructions for connecting a battery already installed in a vehicle.

Operating Auxiliary Equipment

Generator Power Receptacles And Supplementary Protectors

Describes the generator outlets and their protective circuit breakers.

GFCI Receptacle Information, Resetting, And Testing

Explains GFCI receptacle function, testing procedures, and troubleshooting.

Welding Operation

Selecting Cable Sizes*

Guide for choosing appropriate weld cable sizes based on amperage and length.

Weld Output Terminals

Identifies the positive and negative weld output terminals.

Connecting Weld Output Cables

Step-by-step instructions for correctly connecting welding output cables.

Weld Controls

Explains the function of weld controls like Charge/Weld switch and Process switch.

Maintenance and Troubleshooting

Maintenance Label

Overview of the maintenance schedule and intervals for the unit.

Routine Maintenance

Lists regular maintenance tasks and their recommended frequency.

Changing Compressor Oil, Oil Filter, Air Cleaner, And Air/Oil Separator

Detailed steps for replacing key compressor service components.

Engine Maintenance

Replacing Engine Air Cleaner

Procedure for replacing the engine's air cleaner element.

Changing Engine Oil, Oil Filter, And Fuel Filter

Instructions for changing engine oil, filters, and fuel filter.

Coolant and Overload Protection

Changing Engine Coolant

Steps for draining and refilling the engine's cooling system.

Overload Protection

Explains the function of supplementary protectors and fuses for overload safety.

Voltmeter/Ammeter Error Displays

Lists error codes displayed on the voltmeter/ammeter and their remedies.

Troubleshooting

Compressor Troubleshooting

Specific troubleshooting steps for air compressor problems.

Engine Troubleshooting

Troubleshooting steps for engine-related issues and starting problems.

Parts List

Recommended Spare Parts

List of recommended spare parts for common maintenance needs.

Diagrams

Circuit Diagram For Welder/Generator

Electrical schematic showing connections for the welder/generator system.

Air Compressor Schematic

Detailed schematic illustrating the air compressor system components and flow.

Generator Power Guidelines

Selecting Equipment

Guidance on choosing appropriate electrical equipment for use with the generator.

Grounding Generator To Truck Or Trailer Frame

Instructions for safely grounding the generator when mounted on a vehicle.

Grounding When Supplying Building Systems

Procedures for grounding the generator when connecting to building electrical systems.

How Much Power Does Equipment Require?

Explains how to calculate power requirements for various equipment.

Extension Cord Selection

Selecting Extension Cord (Use Shortest Cord Possible)

Table to help select the correct extension cord gauge based on load and length.

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