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Multimatic 200
Miller Multimatic 200 User Manual
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OM-253392L
2019
−
01
Multimatic
200
Processes
Processes
Description
Multiprocess
W
elding
Arc Welding Power Source
Wire Feeder
File:
Multiprocess
For product information,
Owner’
s
Manual translations,
and more, visit
www.MillerWelds.com
®
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
12
Informations Relatives Aux CEM
12
Section 3 − Definitions
13
Additional Safety Symbols and Definitions
13
Miscellaneous Symbols and Definitions
14
Section 4 − Specifications
15
Serial Number and Rating Label Location
15
Unit Specifications for MIG (GMAW)
15
Unit Specifications for TIG (GTAW)
15
Unit Specifications for Stick (SMAW)
16
Environmental Specifications
16
Dimensions and Weight
16
Duty Cycle and Overheating for MIG
17
Duty Cycle and Overheating for TIG
18
Duty Cycle and Overheating for Stick
19
Section 5 − Installation
20
Selecting a Location
20
Stick Welding Connections
20
TIG Welding Connections DCEN (Direct Current Electrode Negative)
21
Process/Polarity Table
22
Wire Welding Connections
22
Wire Gun Connection Inside Unit
23
Connecting Shielding Gas Supply
24
Multi−Voltage Plug (MVP) Connection
25
Selecting Cable Sizes
26
Electrical Service Guide
26
Input Power Extension Cord Data
26
Connecting 120 Volt Input Power
27
Connecting 1-Phase Input Power for 230 VAC
28
Installing Wire Spool and Adjusting Hub Tension
30
Threading Welding Wire
31
Section 6 − Operation
32
Controls
32
Weld Parameter Chart
33
Entering Setup Menu
34
Adjusting Display Contrast (Menu 1 of 10)
35
Calibrating Drive Motor (Menu 2 of 10)
35
Calibrating Spoolmate 100 or Spoolmate 150 (Menu 3 of 10)
36
Enable/Disable Auto−Cratert (Menu 4 of 10)
37
Viewing Burn-In Information (Menu 5 of 10)
38
Viewing Software Information (Menu 6 of 10)
38
Viewing Primary Power Information (Menu 7 of 10)
38
Viewing Process Logs (Menu 8 of 10)
39
Viewing Error Logs (Menu 9 of 10)
40
Performing a Factory Reset (Menu 10 of 10)
41
Section 7 − Maintenance &Troubleshooting
42
Routine Maintenance
42
Overload Protection
42
Changing Drive Roll or Wire Inlet Guide
43
Error Messages
43
Troubleshooting
44
Section 8 − Electrical Diagram
46
Section 9 − Gmaw Welding (Mig) Guidelines
48
Section 10 − Stick Welding (Smaw) Guidelines
56
Section 11 − Selecting and Preparing a Tungsten for DC or Ac Welding
63
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
63
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
64
Or AC Welding with Inverter Machines
64
Section 12 − Parts List
65
Drive Rolls
65
MDX Welding Gun Consumables
65
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Miller Multimatic 200 Specifications
General
Input Voltage
120/240 V
Input Hz
50/60 Hz
Process
MIG
Dimensions
19.5 in (495 mm)
Wire Feed Speed Range
50-700 ipm (1.27-17.78 m/min)
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