Miller Dynasty 210 User Manual

Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
OM-270536M 2018-09
Arc Welding Power Source
Dynasty 210
R
Maxstar 210
R
120−480 Volt Models W/Autoline
R
File: TIG (GTAW)
CE And Non-CE Models
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

Miller Dynasty 210 Specifications

General

Output Current Range	1-210 A
Frequency Range	50/60 Hz
Amperage Range	1–210 A
Weldable Metals	Steel, Stainless Steel, Aluminum
Input Phase	1-Phase
Welding Processes	TIG (GTAW), Stick (SMAW)
Pulse Frequency	0.5-500 Hz

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

FUMES AND GASES can be hazardous.

Discusses the health hazards associated with breathing welding fumes and gases.

CYLINDERS can explode if damaged.

1-2. Arc Welding Hazards

Details hazards associated with arc welding, including electric shock and general safety precautions.

ARC RAYS can burn eyes and skin.

Explains the dangers of intense arc rays and the need for eye and skin protection.

WELDING can cause fire or explosion.

Details the risks of fire and explosion from welding operations and sparks.

1-6. EMF Information

SECTION 4 – SPECIFICATIONS

4-2. Dynasty Specifications (Continued)

4-2. Maxstar Specifications (Continued)

4-3. Duty Cycle And Overheating

Explains duty cycle percentages and the consequences of overheating the unit.

4-2. Specifications

B. Maxstar

SECTION 5 – INSTALLATION

5-1. Selecting a Location

5-3. Selecting Cable Sizes*

5-4. Connections

Details the front and rear panel connections for both Dynasty and Maxstar models.

5-6. Electrical Service Guide (Dynasty)

Provides specific electrical service recommendations for Dynasty operation.

5-7. Electrical Service Guide (Maxstar)

Provides specific electrical service recommendations for Maxstar operation.

5-8. Connecting Three-Phase Input Power

Details the procedure for correctly connecting three-phase input power to the unit.

5-9. Connecting Single-Phase Input Power

Details the procedure for correctly connecting single-phase input power to the unit.

5-12. Software Updates

SECTION 6 – DYNASTY 210 OPERATION

6-1. Dynasty 210 Controls

Identifies and describes the function of each control on the Dynasty 210 front panel.

6-2. Accessing Control Panel Menu: AC TIG

Explains how to navigate and use the AC TIG control panel menu and its parameters.

6-3. Accessing Control Panel Menu: DC TIG

Explains how to navigate and use the DC TIG control panel menu and its parameters.

6-5. Accessing User Setup Menu: AC And DC TIG

Guides on accessing and configuring user setup menus for AC and DC TIG processes.

6-6. Accessing User Setup Menu: AC And DC Stick

Guides on accessing and configuring user setup menus for AC and DC Stick processes.

6-4. Accessing Control Panel Menu: AC And DC Stick

Explains how to navigate and use the AC and DC Stick control panel menus.

SECTION 7 – DYNASTY 210 DX OPERATION

7-1. Dynasty 210 DX Controls

Identifies and describes the function of each control on the Dynasty 210 DX front panel.

7-2. Accessing Control Panel Menu

Explains how to navigate and use the control panel menu for the Dynasty 210 DX.

7-3. Accessing User Setup Menu

Guides on accessing and configuring user setup menus for the Dynasty 210 DX.

7-4. AC Independent Expansion

Details the AC Independent Amperage and Waveshape settings available with expansion.

SECTION 8 – MAXSTAR 210 OPERATION

8-1. Maxstar 210 Controls

Identifies and describes the function of each control on the Maxstar 210 front panel.

8-2. Accessing Control Panel Menu: DC TIG HF And Lift Arc

Explains how to navigate and use the DC TIG HF/Lift Arc control panel menu.

8-3. Accessing Control Panel Menu: DC Stick

Explains how to navigate and use the DC Stick control panel menu.

8-4. Accessing User Setup Menu: DC TIG And Lift-Arc

Guides on accessing and configuring user setup menus for DC TIG Lift-Arc.

8-5. Accessing User Setup Menu: DC Stick

Guides on accessing and configuring user setup menus for DC Stick.

SECTION 9 – MAXSTAR 210 STR OPERATION

9-1. Maxstar 210 STR Controls

9-2. Accessing Control Panel Menu: DC TIG Lift Arc

9-3. Accessing Control Panel Menu: DC Stick

9-4. Accessing User Setup Menu: DC TIG Lift-Arc And DC Stick

SECTION 10 – MAXSTAR 210 DX OPERATION

10-1. Maxstar 210 DX Controls

10-2. Accessing Control Panel Menu

10-3. Accessing User Setup Menu

SECTION 11 – ADVANCED MENU FUNCTIONS

11-1. Accessing Tech Menu For Dynasty/Maxstar 210 Models

11-2. Accessing Tech Menu For Dynasty/Maxstar 210DX Models

11-3. Sequencer And Weld Timer For DX Model

11-4. Output Control And Trigger Functions For DX Models

11-5. Lockout Functions

11-6. Lockout Levels Defined

SECTION 12 – MAINTENANCE AND TROUBLESHOOTING

12-1. Routine Maintenance

12-2. Voltmeter/Ammeter Display Messages

12-3. Troubleshooting Table

SECTION 17 – TIG PROCEDURES

17-1. Lift-Arc And HF TIG Start Procedures

17-2. Pulser Control

17-3. General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only)

SECTION 18 – STICK WELDING (SMAW) GUIDELINES

18-1. Electrode and Amperage Selection Chart