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Miller Dynasty 280 - User Manual

Miller Dynasty 280
84 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
OM-253086X 2019-02
208575 Volt Models w/Autoline
R
Arc Welding Power Source
Dynasty 280, 280 DX
R
Maxstar 280, 280 DX
Dynasty 280 DX Multiprocess
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com
CE And Non-CE Models
R
R
MIG (GMAW) Welding
Flux Cored (FCAW) Welding

Table of Contents

Questions and Answers

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used to indicate hazards.

1-2. Arc Welding Hazards

Details potential hazards associated with arc welding.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

SECTION 8 - MAXSTAR 280 OPERATION

8-1. Maxstar 280 Controls

Identifies and explains the controls on the Maxstar 280 front panel.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-1. Maxstar 280 DX Controls

Identifies and explains the controls on the Maxstar 280 DX front panel.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-1. Accessing Tech Menu For Dynasty;Maxstar 280 Models

Guides on accessing the technical menu for advanced settings.

DECLARATION OF CONFORMITY

EMF DATA SHEET FOR ARC WELDING POWER SOURCE

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used to indicate hazards.

1-2. Arc Welding Hazards

Details potential hazards associated with arc welding.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

FUMES AND GASES can be hazardous.

Discusses hazards associated with welding fumes and gases and necessary precautions.

ARC RAYS can burn eyes and skin.

Explains the dangers of arc rays and the required eye and skin protection.

WELDING can cause fire or explosion.

Details fire and explosion hazards associated with welding and necessary preventative measures.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

CYLINDERS can explode if damaged.

Warns about the dangers of handling compressed gas cylinders and provides safety measures.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

FIRE OR EXPLOSION hazard.

Highlights fire and explosion risks during installation and operation.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

H.F. RADIATION can cause interference.

Explains how high-frequency radiation can interfere with electronic equipment.

ARC WELDING can cause interference.

Discusses electromagnetic interference from arc welding and mitigation strategies.

1-4. California Proposition 65 Warnings

States California Proposition 65 warnings related to chemical exposure.

SECTION 3 - DEFINITIONS

3-1. Additional Safety Symbols And Definitions

Defines additional safety symbols and their meanings.

SECTION 3 - DEFINITIONS

3-2. Miscellaneous Symbols And Definitions

Explains various miscellaneous symbols used in the manual.

SECTION 4 - SPECIFICATIONS

4-1. Serial Number And Rating Label Location

Describes the location of serial number and rating label for identification.

4-2. Specifications

Provides detailed specifications for the Dynasty welding power source.

SECTION 5 - INSTALLATION

5-1. Selecting a Location

Guides on choosing a suitable location for installing the welding unit.

SECTION 5 - INSTALLATION

5-2. Selecting Cable Sizes

Provides guidance on selecting appropriate weld cable sizes based on current and length.

SECTION 5 - INSTALLATION

5-3. Weld Output Terminals

Identifies and describes the weld output terminals on the front panels.

SECTION 5 - INSTALLATION

5-4. Connections

Illustrates and describes the various connections for the welding unit.

SECTION 5 - INSTALLATION

5-5. Cooler Connections

Details the connections for the optional cooler unit.

SECTION 5 - INSTALLATION

5-6. Electrical Service Guide (Dynasty)

Provides electrical service recommendations for three-phase and single-phase operation.

SECTION 5 - INSTALLATION

5-7. Electrical Service Guide (Maxstar)

Provides electrical service recommendations for Maxstar models.

SECTION 5 - INSTALLATION

5-8. Connecting Three-Phase Input Power

Guides on connecting three-phase input power to the welding unit.

SECTION 5 - INSTALLATION

5-9. Connecting Single-Phase Input Power

Guides on connecting single-phase input power to the welding unit.

SECTION 5 - INSTALLATION

5-10. Remote 14 Receptacle Information

Details the socket information for the Remote 14 receptacle.

5-11. Simple Automation Application

Illustrates a simple automation application circuit diagram.

SECTION 5 - INSTALLATION

5-12. Software Updates

Explains reasons, requirements, and how to perform software updates.

SECTION 6 - DYNASTY 280 OPERATION

6-1. Dynasty 280 Controls

Identifies and explains the controls on the Dynasty 280 front panel.

SECTION 6 - DYNASTY 280 OPERATION

6-2. Accessing Control Panel Menu: AC TIG

Guides on accessing and navigating the control panel menu for AC TIG welding.

SECTION 6 - DYNASTY 280 OPERATION

6-3. Accessing Control Panel Menu: DC TIG

Guides on accessing and navigating the control panel menu for DC TIG welding.

6-4. Accessing Control Panel Menu: AC And DC Stick

Guides on accessing control panel menus for AC and DC Stick welding.

SECTION 6 - DYNASTY 280 OPERATION

6-5. Accessing User Setup Menu: AC And DC TIG

Guides on accessing the user setup menu for AC and DC TIG welding parameters.

SECTION 6 - DYNASTY 280 OPERATION

6-6. Accessing User Setup Menu: AC And DC Stick

Guides on accessing the user setup menu for AC and DC Stick welding parameters.

SECTION 7 - DYNASTY 280 DX OPERATION

7-1. Dynasty 280 DX And Dynasty 280 DX Multiprocess Controls

Identifies and explains the controls on the Dynasty 280 DX front panel.

SECTION 7 - DYNASTY 280 DX OPERATION

7-2. Accessing Control Panel Menu

Guides on accessing and navigating the control panel menu for various processes.

SECTION 7 - DYNASTY 280 DX OPERATION

7-3. Accessing User Setup Menu

Guides on accessing and navigating the user setup menu for various parameters.

SECTION 7 - DYNASTY 280 DX OPERATION

7-4. AC Independent Expansion

Details AC independent amperage and waveshape settings for enhanced control.

SECTION 8 - MAXSTAR 280 OPERATION

8-1. Maxstar 280 Controls

Identifies and explains the controls on the Maxstar 280 front panel.

SECTION 8 - MAXSTAR 280 OPERATION

8-2. Accessing Control Panel Menu: DC TIG HF And Lift Arc

Guides on accessing control panel menu for DC TIG HF and Lift Arc.

SECTION 8 - MAXSTAR 280 OPERATION

8-3. Accessing Control Panel Menu: DC Stick

Guides on accessing control panel menu for DC Stick welding.

SECTION 8 - MAXSTAR 280 OPERATION

8-4. Accessing User Setup Menu: DC TIG HF And Lift-Arc

Guides on accessing user setup menu for DC TIG HF and Lift-Arc.

SECTION 8 - MAXSTAR 280 OPERATION

8-5. Accessing User Setup Menu: DC Stick

Guides on accessing user setup menu for DC Stick welding.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-1. Maxstar 280 DX Controls

Identifies and explains the controls on the Maxstar 280 DX front panel.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-2. Accessing Control Panel Menu

Guides on accessing and navigating the control panel menu for various processes.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-3. Accessing User Setup Menu

Guides on accessing and navigating the user setup menu for various parameters.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-1. Accessing Tech Menu For Dynasty;Maxstar 280 Models

Guides on accessing the technical menu for advanced settings.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-2. Accessing Tech Menu For Dynasty;Maxstar 280 DX Models

Guides on accessing the technical menu for Dynasty/Maxstar 280 DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-3. Sequencer And Weld Timer For DX Model

Explains the sequencer and weld timer functions for DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-4. Output Control And Trigger Functions For DX Models

Details output control and trigger functions for DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-5. Lockout Functions

Explains how to use lockout functions to limit parameter adjustments.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-6. Lockout Levels Defined

Defines the degree of adjustability associated with each lockout level.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-1. Routine Maintenance

Outlines regular maintenance tasks for the welding power source and optional cooler.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-2. Voltmeter;Ammeter Display Messages

Explains various messages displayed on the voltmeter/ammeter during operation.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-3. Troubleshooting Table

Provides a table to help diagnose and resolve common operational problems.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-4. Blowing Out Inside of Unit

Details the procedure for cleaning the inside of the unit with air.

11-5. Coolant Maintenance

Outlines procedures for maintaining the coolant system, including filter and fluid.

SECTION 12 - PARTS LIST

12-1. Recommended Spare Parts

Lists recommended spare parts for the equipment, including part numbers.

SECTION 13 - ELECTRICAL DIAGRAMS

SECTION 14 - HIGH FREQUENCY

14-1. Welding Processes Requiring High Frequency

Explains welding processes that utilize high frequency for arc starting.

14-2. Installation Showing Possible Sources Of HF Interference

Illustrates common sources of high-frequency interference during installation.

SECTION 15 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

15-1. Selecting Tungsten Electrode

Guides on selecting the correct tungsten electrode based on diameter and composition.

SECTION 16 - TIG PROCEDURES

16-1. Lift-Arc And HF TIG Start Procedures

Details methods for starting TIG arcs using Lift-Arc or High Frequency.

SECTION 16 - TIG PROCEDURES

16-2. Pulser Control

Explains how to use the pulser control for heat input and bead cosmetics.

SECTION 16 - TIG PROCEDURES

16-3. General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only)

Details programmable TIG starting parameters for DX models.

SECTION 17 - STICK WELDING (SMAW) GUIDELINES

17-1. Electrode and Amperage Selection Chart

Provides a chart for selecting stick electrodes and corresponding amperage.

TRUE BLUE WARRANTY

Owners Record

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used to indicate hazards.

1-2. Arc Welding Hazards

Details potential hazards associated with arc welding.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

SECTION 8 - MAXSTAR 280 OPERATION

8-1. Maxstar 280 Controls

Identifies and explains the controls on the Maxstar 280 front panel.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-1. Maxstar 280 DX Controls

Identifies and explains the controls on the Maxstar 280 DX front panel.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-1. Accessing Tech Menu For Dynasty;Maxstar 280 Models

Guides on accessing the technical menu for advanced settings.

DECLARATION OF CONFORMITY

EMF DATA SHEET FOR ARC WELDING POWER SOURCE

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used to indicate hazards.

1-2. Arc Welding Hazards

Details potential hazards associated with arc welding.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

FUMES AND GASES can be hazardous.

Discusses hazards associated with welding fumes and gases and necessary precautions.

ARC RAYS can burn eyes and skin.

Explains the dangers of arc rays and the required eye and skin protection.

WELDING can cause fire or explosion.

Details fire and explosion hazards associated with welding and necessary preventative measures.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

CYLINDERS can explode if damaged.

Warns about the dangers of handling compressed gas cylinders and provides safety measures.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Provides additional safety symbols for installation and operation.

FIRE OR EXPLOSION hazard.

Highlights fire and explosion risks during installation and operation.

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

H.F. RADIATION can cause interference.

Explains how high-frequency radiation can interfere with electronic equipment.

ARC WELDING can cause interference.

Discusses electromagnetic interference from arc welding and mitigation strategies.

1-4. California Proposition 65 Warnings

States California Proposition 65 warnings related to chemical exposure.

SECTION 3 - DEFINITIONS

3-1. Additional Safety Symbols And Definitions

Defines additional safety symbols and their meanings.

SECTION 3 - DEFINITIONS

3-2. Miscellaneous Symbols And Definitions

Explains various miscellaneous symbols used in the manual.

SECTION 4 - SPECIFICATIONS

4-1. Serial Number And Rating Label Location

Describes the location of serial number and rating label for identification.

4-2. Specifications

Provides detailed specifications for the Dynasty welding power source.

SECTION 5 - INSTALLATION

5-1. Selecting a Location

Guides on choosing a suitable location for installing the welding unit.

SECTION 5 - INSTALLATION

5-2. Selecting Cable Sizes

Provides guidance on selecting appropriate weld cable sizes based on current and length.

SECTION 5 - INSTALLATION

5-3. Weld Output Terminals

Identifies and describes the weld output terminals on the front panels.

SECTION 5 - INSTALLATION

5-4. Connections

Illustrates and describes the various connections for the welding unit.

SECTION 5 - INSTALLATION

5-5. Cooler Connections

Details the connections for the optional cooler unit.

SECTION 5 - INSTALLATION

5-6. Electrical Service Guide (Dynasty)

Provides electrical service recommendations for three-phase and single-phase operation.

SECTION 5 - INSTALLATION

5-7. Electrical Service Guide (Maxstar)

Provides electrical service recommendations for Maxstar models.

SECTION 5 - INSTALLATION

5-8. Connecting Three-Phase Input Power

Guides on connecting three-phase input power to the welding unit.

SECTION 5 - INSTALLATION

5-9. Connecting Single-Phase Input Power

Guides on connecting single-phase input power to the welding unit.

SECTION 5 - INSTALLATION

5-10. Remote 14 Receptacle Information

Details the socket information for the Remote 14 receptacle.

5-11. Simple Automation Application

Illustrates a simple automation application circuit diagram.

SECTION 5 - INSTALLATION

5-12. Software Updates

Explains reasons, requirements, and how to perform software updates.

SECTION 6 - DYNASTY 280 OPERATION

6-1. Dynasty 280 Controls

Identifies and explains the controls on the Dynasty 280 front panel.

SECTION 6 - DYNASTY 280 OPERATION

6-2. Accessing Control Panel Menu: AC TIG

Guides on accessing and navigating the control panel menu for AC TIG welding.

SECTION 6 - DYNASTY 280 OPERATION

6-3. Accessing Control Panel Menu: DC TIG

Guides on accessing and navigating the control panel menu for DC TIG welding.

6-4. Accessing Control Panel Menu: AC And DC Stick

Guides on accessing control panel menus for AC and DC Stick welding.

SECTION 6 - DYNASTY 280 OPERATION

6-5. Accessing User Setup Menu: AC And DC TIG

Guides on accessing the user setup menu for AC and DC TIG welding parameters.

SECTION 6 - DYNASTY 280 OPERATION

6-6. Accessing User Setup Menu: AC And DC Stick

Guides on accessing the user setup menu for AC and DC Stick welding parameters.

SECTION 7 - DYNASTY 280 DX OPERATION

7-1. Dynasty 280 DX And Dynasty 280 DX Multiprocess Controls

Identifies and explains the controls on the Dynasty 280 DX front panel.

SECTION 7 - DYNASTY 280 DX OPERATION

7-2. Accessing Control Panel Menu

Guides on accessing and navigating the control panel menu for various processes.

SECTION 7 - DYNASTY 280 DX OPERATION

7-3. Accessing User Setup Menu

Guides on accessing and navigating the user setup menu for various parameters.

SECTION 7 - DYNASTY 280 DX OPERATION

7-4. AC Independent Expansion

Details AC independent amperage and waveshape settings for enhanced control.

SECTION 8 - MAXSTAR 280 OPERATION

8-1. Maxstar 280 Controls

Identifies and explains the controls on the Maxstar 280 front panel.

SECTION 8 - MAXSTAR 280 OPERATION

8-2. Accessing Control Panel Menu: DC TIG HF And Lift Arc

Guides on accessing control panel menu for DC TIG HF and Lift Arc.

SECTION 8 - MAXSTAR 280 OPERATION

8-3. Accessing Control Panel Menu: DC Stick

Guides on accessing control panel menu for DC Stick welding.

SECTION 8 - MAXSTAR 280 OPERATION

8-4. Accessing User Setup Menu: DC TIG HF And Lift-Arc

Guides on accessing user setup menu for DC TIG HF and Lift-Arc.

SECTION 8 - MAXSTAR 280 OPERATION

8-5. Accessing User Setup Menu: DC Stick

Guides on accessing user setup menu for DC Stick welding.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-1. Maxstar 280 DX Controls

Identifies and explains the controls on the Maxstar 280 DX front panel.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-2. Accessing Control Panel Menu

Guides on accessing and navigating the control panel menu for various processes.

SECTION 9 - MAXSTAR 280 DX OPERATION

9-3. Accessing User Setup Menu

Guides on accessing and navigating the user setup menu for various parameters.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-1. Accessing Tech Menu For Dynasty;Maxstar 280 Models

Guides on accessing the technical menu for advanced settings.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-2. Accessing Tech Menu For Dynasty;Maxstar 280 DX Models

Guides on accessing the technical menu for Dynasty/Maxstar 280 DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-3. Sequencer And Weld Timer For DX Model

Explains the sequencer and weld timer functions for DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-4. Output Control And Trigger Functions For DX Models

Details output control and trigger functions for DX models.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-5. Lockout Functions

Explains how to use lockout functions to limit parameter adjustments.

SECTION 10 - ADVANCED MENU FUNCTIONS

10-6. Lockout Levels Defined

Defines the degree of adjustability associated with each lockout level.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-1. Routine Maintenance

Outlines regular maintenance tasks for the welding power source and optional cooler.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-2. Voltmeter;Ammeter Display Messages

Explains various messages displayed on the voltmeter/ammeter during operation.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-3. Troubleshooting Table

Provides a table to help diagnose and resolve common operational problems.

SECTION 11 - MAINTENANCE AND TROUBLESHOOTING

11-4. Blowing Out Inside of Unit

Details the procedure for cleaning the inside of the unit with air.

11-5. Coolant Maintenance

Outlines procedures for maintaining the coolant system, including filter and fluid.

SECTION 12 - PARTS LIST

12-1. Recommended Spare Parts

Lists recommended spare parts for the equipment, including part numbers.

SECTION 13 - ELECTRICAL DIAGRAMS

SECTION 14 - HIGH FREQUENCY

14-1. Welding Processes Requiring High Frequency

Explains welding processes that utilize high frequency for arc starting.

14-2. Installation Showing Possible Sources Of HF Interference

Illustrates common sources of high-frequency interference during installation.

SECTION 15 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

15-1. Selecting Tungsten Electrode

Guides on selecting the correct tungsten electrode based on diameter and composition.

SECTION 16 - TIG PROCEDURES

16-1. Lift-Arc And HF TIG Start Procedures

Details methods for starting TIG arcs using Lift-Arc or High Frequency.

SECTION 16 - TIG PROCEDURES

16-2. Pulser Control

Explains how to use the pulser control for heat input and bead cosmetics.

SECTION 16 - TIG PROCEDURES

16-3. General (GEN) Tungsten Programmable TIG Starting Parameters (DX Models Only)

Details programmable TIG starting parameters for DX models.

SECTION 17 - STICK WELDING (SMAW) GUIDELINES

17-1. Electrode and Amperage Selection Chart

Provides a chart for selecting stick electrodes and corresponding amperage.

TRUE BLUE WARRANTY

Owners Record

Miller Dynasty 280 Specifications

General IconGeneral
Input Frequency50/60 Hz
AC Frequency Range20-400 Hz
Input Phase1/3
Amperage Range280 A
Rated Output60% duty cycle
Duty Cycle60%
Weldable MaterialsSteel, Stainless Steel, Aluminum
ProcessesTIG (GTAW), Stick (SMAW)

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