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Miller DYNASTY 700 User Manual

Miller DYNASTY 700
134 pages
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Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Arc Welding Power Source
OM-216 869G
200802
Dynasty 350, 700
208/575 Volt Models W/Auto-Line
Visit our website at
www.MillerWelds.com
Maxstar 350, 700
File: TIG (GTAW)
Including Optional Cart And Cooler

Table of Contents

Questions and Answers:

Miller DYNASTY 700 Specifications

General IconGeneral
Output Range5 - 700 A
Output Voltage Range10 - 40 V
Max Open Circuit Voltage80 V
ProcessesTIG, Stick
Duty Cycle60% at 700 A
Rated Output700 A at 60% Duty Cycle

Summary

From Miller to You

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

Symbol Usage

Explanation of warning symbols used throughout the manual to identify hazards.

Arc Welding Hazards

Identification of potential dangers associated with arc welding processes.

Principal Safety Standards

Lists key safety standards and codes relevant to welding operations.

Declaration of Conformity for European Community (CE) Products

SECTION 3 - DEFINITIONS (CE Models Only)

Warning Label Definitions

Explains the meaning and significance of various warning labels on the equipment.

Manufacturer’s Rating Labels For Dynasty 350 Models

Details the technical specifications and ratings found on Dynasty 350 model labels.

Symbols And Definitions

Provides a glossary of symbols and their meanings used in the manual.

SECTION 4 - INSTALLATION

Specifications

Lists technical specifications for various models, including input power and output ratings.

Electrical Service Guide

Provides essential information for connecting the welding power source to electrical service.

Connecting Input Power For 350 Models

Step-by-step instructions for connecting input power to the 350 amp models.

Gas Connections

Instructions for connecting the gas supply to the welding unit.

SECTION 5 - OPERATION

Controls

Overview of the front panel controls, their functions, and indicators.

Amperage Control

Details on adjusting amperage for primary welding output and peak settings.

Process Control

How to select welding processes like TIG HF Impulse, TIG Lift-Arc, and Stick.

Pulser Control

Details how to use the pulser function to control heat input and weld bead cosmetics.

SECTION 6 - ADVANCED FUNCTIONS

Accessing Advanced Functions

Steps to enter and navigate the advanced function menu.

Programmable TIG Start Parameters

How to set custom start amperage, time, and polarity for TIG welding.

Output Control And Trigger Functions

Details on torch trigger operation modes like 2T, 3T, 4T, Mini Logic, and On Trigger.

Lockout Functions

How to set lockout levels to restrict parameter adjustments for safety or control.

SECTION 7 - MAINTENANCE AND TROUBLESHOOTING

Routine Maintenance

Schedule and steps for regular checks, cleaning, and replacement of parts.

Coolant Maintenance And Oiling Motor

Guidance on checking, changing coolant, and oiling the motor.

Troubleshooting

Common problems, their causes, and corrective actions to resolve issues.

SECTION 9 - HIGH FREQUENCY

Correct Installation

Demonstrates proper installation practices to prevent high-frequency interference.

SECTION 10 - SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES

Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten)

Chart and advice for selecting tungsten electrode diameter and alloy based on amperage and polarity.

Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines

Instructions on proper grinding techniques for tungsten electrodes to ensure stable arc performance.

SECTION 11 - GUIDELINES FOR TIG WELDING (GTAW)

Positioning The Torch

Guidance on correct torch angle, gas cup setup, and tungsten extension for TIG welding.

Torch Movement During Welding

Demonstrates proper torch movement techniques with and without filler metal.

SECTION 12 - SETUP GUIDES FOR (GTAW) TIG WELDING

Typical GTAW Setups

Procedures for setting up the machine for AC GTAW aluminum and DC GTAW steel/stainless steel.

SECTION 13 - SETUP GUIDES FOR (SMAW) STICK WELDING

Front Panel Display For Stick DCEP (Direct Current Electrode Positive)

Guide to setting up the front panel for Stick DCEP welding.

SECTION 14 - STICK WELDING (SMAW) GUIDELINES

Stick Welding Procedure

Basic steps and safety precautions for performing stick welding.

Electrode and Amperage Selection Chart

Chart for selecting electrodes and appropriate amperage based on material and position.

Troubleshooting − Porosity

Identifies causes and solutions for porosity (small holes) in weld metal.

Troubleshooting − Excessive Spatter

Identifies causes and solutions for excessive spatter during welding.

Troubleshooting − Incomplete Fusion

Identifies causes and solutions for incomplete fusion between weld metal and base metal.

Warranty Questions?

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