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Dynasty 800
Miller Dynasty 800 User Manual
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OWNER’S
MANU
AL
OM-275857Q
2021-06
Processes
TIG
(GT
AW)
Welding
Stick
(SMAW)
Wel
ding
Description
208/575
V
olt
Models
w/Auto-Line™;
380/
575
V
olt
Three-Phase
w/Auto-Line™
(CE)
Arc
Welding
Power
Source
For
product
information,
Owner
’s
Manual
translations,
and
more,
visit
www
.MillerWelds.com
Dynasty
®
400
And
800
Maxstar
®
400
And
800
CE
and
Non-CE
Models
2
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
11
Symbol Usage
11
Arc Welding Hazards
11
Additional Hazards for Installation, Operation, and Maintenance
13
California Proposition 65 Warnings
14
Principal Safety Standards
14
EMF Information
14
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
15
Symboles Utilisés
15
Dangers Relatifs Au Soudage À L'arc
15
Symboles de Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
17
Proposition Californienne 65 Avertissements
19
Principales Normes de Sécurité
19
Informations Relatives Aux CEM
19
Section 3 - Definitions
20
Additional Safety Symbol Definitions
20
Miscellaneous Symbols and Definitions
22
Section 4 - Specifications
24
Serial Number and Rating Label Location
24
Software Licensing Agreement
24
Information about Default Weld Parameters and Settings
24
Specifications
24
Dimensions, Weights and Base Mounting Hole Layout
26
Environmental Specifications
27
Duty Cycle and Overheating
30
Static Characteristics
30
Section 5 - Installation
31
Selecting a Location
31
Weld Output Terminals
32
Selecting Cable Sizes
32
Remote 14 Receptacle Information
33
Simple Automation Application
33
Automation Connection for 28-Pin Receptacle (if Present)
34
Remote Memory Select Inputs for 28-Pin Receptacle (if Present)
37
115 Volts AC Cooler Receptacle, Supplementary Protector CB1, and Power Switch
38
Gas Connections
39
TIG HF Impulse/Lift-Arc Connections
39
Cooler Connections
40
Dynasty Stick Connections
41
Maxstar Stick Connections
41
Electrical Service Guide
42
Connecting Input Power for 400 Models and 800 CE Models
46
Connecting Input Power for 800 Models
48
Software Updates
50
Section 6 - Dynasty Operation
51
Dynasty Controls
51
Accessing Control Panel Menu
52
Accessing User Setup Menu
55
AC Independent
56
Section 7 - Maxstar Operation
57
Maxstar Controls
57
Accessing Control Panel Menu
58
Accessing User Setup Menu
60
Section 8 - 28-Pin Advanced Automation Operation
61
Controls
61
Controls
62
Accessing User Setup Menu
63
Programmable TIG Start Parameters
64
Section 9 - Advanced Menu Functions
65
Accessing Tech Menu
65
Sequencer and Weld Timer
66
Output Control and Trigger Functions
67
Lockout Functions
71
Lockout Levels Defined
72
Section 10 - Memory
73
Section 11 - Maintenance and Troubleshooting
74
Routine Maintenance
74
Blowing out Unit
74
Voltmeter/Ammeter Display Messages
75
Troubleshooting Table
76
Section 12 - Electrical Diagrams
77
Section 13 - High Frequency
85
Welding Processes Requiring High Frequency
85
Installation Showing Possible Sources of HF Interference
85
Recommended Installation to Reduce HF Interference
86
Section 14 - Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
87
Selecting Tungsten Electrode
87
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
88
Section 15 - Tig Procedures
89
Lift-Arc and HF TIG Start Procedures
89
Pulser Control
90
General (GEN) Tungsten to Change Programmable TIG Starting Parameters
91
Section 16 - Stick Welding (Smaw) Guidelines
92
Electrode and Amperage Selection Chart
92
Warranty
93
4
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Miller Dynasty 800 Specifications
General
Brand
Miller
Model
Dynasty 800
Category
Welding System
Language
English
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