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Milton Roy G Series User Manual

Milton Roy G Series
41 pages
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DATE : 26 Juillet 2019 Rév 00
Réf. : 00
All rights reserved MILTON ROY EUROPE - Copyright COMPANY
MILTON ROY EUROPE / 10 Grande Rue - 27360 Pont-St-Pierre - FRANCE / Tel.: +33 (0)2.32.68.30.87 / mr14.contact@miltonroy.com
INSTRUCTION MANUAL
FOR INSTALLATION
OPERATING, AND
MAINTENANCE.
Dosing pump SERIE G ®
GM Liquid end DSD
The force in pump technology

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Milton Roy G Series Specifications

General IconGeneral
DriveElectric Motor
SeriesG Series
ManufacturerMilton Roy
CategoryWater Pump
TypeDiaphragm Metering Pump
AdjustabilityManual or Automatic
ApplicationsWater Treatment
MaterialsStainless steel, PTFE, PVDF

Summary

Description of the Milton Roy GM Pump

Unpacking and Storage Procedures

Procedure for checking and storing the pump upon receipt to prevent damage and ensure preservation.

GM Pump Component Overview

Overview of the GM pump's components: motor, mechanical assembly, and liquid end.

Operating Principle of GM Pump

Details the variable eccentric mechanism and diaphragm function for suction and discharge phases.

Installation Guide for GM Pump

Hydraulic Installation Guidelines

Guidance on piping layout, suction, and discharge circuits, including safety valve and priming valve.

Drip Collection System Setup

Instructions for setting up a drip collection system to manage leaks from the liquid end.

Pump Setup and Positioning

Recommendations for securing the pump horizontally and ensuring adequate space for servicing.

Electrical Installation and Motor Connection

Details on connecting the motor for single-phase and three-phase power supplies, including earthing precautions.

GM Pump Startup Procedures

Pre-Startup Checks and Procedures

Pre-start checks for chemicals, pump securing, pipe fittings, valves, and setting capacity to zero.

GM Pump Startup Steps

Steps for initial pump operation, checking for noise, adjusting capacity, and priming.

Startup Troubleshooting Guide

Troubleshooting common motor and flow rate issues encountered during initial pump startup.

Routine Maintenance for GM Pump

General Maintenance Precautions

General advice on servicing, including washer reinstallation and O-ring cleaning/lubrication.

Maintenance Schedule and Operations

Schedule of checks and maintenance tasks with recommended frequencies and see references.

Routine Maintenance Procedures

Procedures for checking pump capacity and tracing causes of common motor and mechanical part failures.

Ordering Spare Parts Information

Information required for ordering spare parts, including pump details and part references.

Annual Overhaul and Preventive Maintenance

Spare Parts for Annual Overhaul

List of wear parts (balls, seats, diaphragm) recommended for annual overhaul and replacement intervals.

Sequential Actions for Overhaul

Steps for servicing the foot valve and valve assemblies as part of the overhaul process.

Corrective Maintenance and Troubleshooting

Other Spare Parts for Corrective Maintenance

List of additional spare parts for corrective maintenance, beyond those for annual overhaul.

Adjusting Knob Assembly/Disassembly

Detailed steps for disassembling and reassembling the pump's stroke adjustment knob.

Motor Assembly/Disassembly

Detailed steps for disassembling and reassembling the pump's motor unit.

Mechanical Assembly Procedures

Procedures for taking apart and putting back together the pump's mechanical assembly.

Secondary Diaphragm Maintenance

Steps for disassembling and reassembling the secondary diaphragm of the pump.

Displacement Chamber Dismantling (Part 1)

Detailed steps for dismantling and assembling the displacement chamber, including tools and torques.

Displacement Chamber Dismantling (Part 2)

Continues the procedures for displacement chamber assembly/dismantling, detailing steps and tools.

Hydraulic Oil Filling and Draining

Instructions for safely filling and draining the hydraulic oil in the pump system.

Valve Assembly/Dismantling

Procedures for assembling and dismantling the pump's valve, including oil filling and priming.

Liquid End Assembly/Disassembly

Steps for disassembling and assembling the liquid end, including check valves and startup.

CR-VR Liquid End Procedures

Instructions for assembling and disassembling the CR-VR liquid end assembly.

Check Valve Assembly/Disassembly

Procedure for removing, cleaning, and refitting the check valve assemblies.

EC Declaration of Conformity

Product Warranties and Conditions

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