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Milwaukee 9561 - User Manual

Milwaukee 9561
40 pages
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ELECTRIC CHAIN HOIST
OPERATING, MAINTENANCE
& PARTS MANUAL
Before installing hoist, fill in the information below.
Model Number.
Serial No.
Purchase Date
Please provide Serial Number when ordering parts.
Follow all instructions and warnings for inspecting,
maintaining and operating this hoist.
The use of any hoist presents some risk of personal injury
or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using
this hoist, each operator should become thoroughly familiar
with all warnings, instructions and recommendations in this
manual. Retain this manual for future reference and use.
Forward this manual to hoist operator. Failure to operate
equipment as directed in the manual may cause injury.
Assembled in USA with Imported and Domestic Components
MJC680-2 Rev AA April 2019
CATALOG NO:
9560
9561
9562
9565
9566
9567
9568
9570
9571
9572
9573
RATED LOAD:
1/2 TON
1 TON
2 TON

Questions and Answers

Summary

SECTION I INTRODUCTION

General Information and Application

Covers hoist overview, data, application, and environmental considerations.

Safety Standards and Precautions

Details essential safety standards and precautions for operating the hoist.

Warranty Information

Outlines the limited warranty terms for Milwaukee hoists.

SECTION II SPECIFICATIONS

Hoist and Motor Specifications

Details hoist models, capacities, and motor amperage specifications.

SECTION III INSTALLATION

Installation Procedures and Pre-Operation Checks

Covers pre-installation checks, power connections, and initial operational checks.

CHAIN CONTAINER ACCESSORY

Standard Chain Container Installation

Step-by-step instructions for installing the standard chain container.

SECTION IV OPERATION

Safe Operation Guidelines

Provides essential guidelines for safe and proper hoist operation.

Overload Limiting Protection

Explains the function and usage of the hoist's overload limiting clutch.

SECTION V MAINTENANCE

Inspections and Lowering Without Power

Details hoist inspection routines and procedures for lowering loads without power.

Hook Inspection and Maintenance

Covers the inspection and maintenance requirements for hoist hooks.

Chain Inspection and Replacement

Covers chain inspection, wear limits, and procedures for replacement.

Limit Switch Adjustment

Provides detailed steps for adjusting upper and lower limit switches.

Brake Adjustment and Maintenance

Covers brake functionality, adjustment procedures, and maintenance.

Hoist Controls, Wiring, and Lubrication

Explains hoist controls, wiring, voltage conversion, and lubrication procedures.

Hoist Repairs: Electrical, Brake, and Motor

Guides on repairing electrical, brake, and motor components.

Hoist Repairs: Gearing and Chain Guide

Details transmission, gearing, and chain guide repair procedures.

Suspension and Load Sheave Maintenance

Covers inspection and maintenance for suspension components and load sheaves.

Power Cord Precautions for 1-Phase Hoists

Provides recommendations for conductor gauge sizes for 1-phase hoists.

SECTION VI TROUBLESHOOTING

Troubleshooting Common Operational Issues

Addresses common hoist problems like stopping failures, no response, and directional issues.

Troubleshooting Motor and Brake Issues

Covers troubleshooting for motor overheating, speed issues, and brake noise.

SECTION VII WIRING

1-Phase Wiring Diagrams

Provides wiring diagrams for 115/230V 1-phase hoist models.

3-Phase Wiring Diagrams

Details wiring diagrams for 208V, 575V, and 2-speed 3-phase hoist models.

SECTION VIII INSPECTION

Inspection Procedures and Preventative Maintenance

Outlines inspection frequencies, types, and preventative maintenance strategies.

Inspection and Maintenance Checklist

Provides a detailed checklist for daily, monthly, and periodic hoist inspections.

Inspectors Report and Lubrication Schedule

Includes a recommended inspector's report format and a detailed lubrication schedule.

SECTION IX REPAIR PARTS LIST

Ordering Replacement Parts

Details the required information and considerations for ordering replacement parts.

HOIST COMPONENTS

Basic Hoist Parts List

Lists and illustrates the various components of the basic hoist assembly.

HOIST MOTOR COMPONENTS

1-Phase Motor Parts List

Details the parts list and diagram for 115/230V, 1-phase hoist motors.

3-Phase Motor Parts List

Lists components and diagrams for 3-phase hoist motors.

BRAKE AND SOLENOID COMPONENTS

Brake & Solenoid Parts List

Provides a detailed parts list and diagram for brake and solenoid components.

ELECTRICAL COMPONENTS

1-Speed Electrical Parts List

Details electrical components and parts for 1-speed hoist models.

2-Speed Electrical Parts List

Lists electrical parts and diagrams for 2-speed hoist models.

PUSHBUTTON STATIONS

1-Speed Pushbutton Station Parts

Details the components and parts for a 1-speed pushbutton station.

2-Speed Pushbutton Station Parts

Lists parts and diagrams for a 2-speed pushbutton station.

PENDANT CONTROL SYSTEMS

Rocket Universal Pendant Control Parts

Provides parts list for Rocket Universal Pendant Control units.

Additional Pendant Control Parts

Lists various parts for different pendant control models, including repair kits and enclosures.

LIMIT SWITCH MECHANISM

Limit Switch Assembly Parts

Details the components and parts for the limit switch assembly.

Long Lift Limit Switch Parts

Lists parts for the long lift limit switch assembly.

TRANSMISSION AND GEARING

Transmission Assembly Parts List

Details the components of the hoist's transmission assembly.

Transmission Assembly Parts List Continued

Continues the parts list for the hoist's transmission assembly.

CHAINING COMPONENTS

Chaining Parts List

Lists all parts related to the hoist's chain and rigging.

WARRANTY INFORMATION

Limited Warranty Details

Provides comprehensive details of the limited warranty for Milwaukee hoists.

Summary

SECTION I INTRODUCTION

General Information and Application

Covers hoist overview, data, application, and environmental considerations.

Safety Standards and Precautions

Details essential safety standards and precautions for operating the hoist.

Warranty Information

Outlines the limited warranty terms for Milwaukee hoists.

SECTION II SPECIFICATIONS

Hoist and Motor Specifications

Details hoist models, capacities, and motor amperage specifications.

SECTION III INSTALLATION

Installation Procedures and Pre-Operation Checks

Covers pre-installation checks, power connections, and initial operational checks.

CHAIN CONTAINER ACCESSORY

Standard Chain Container Installation

Step-by-step instructions for installing the standard chain container.

SECTION IV OPERATION

Safe Operation Guidelines

Provides essential guidelines for safe and proper hoist operation.

Overload Limiting Protection

Explains the function and usage of the hoist's overload limiting clutch.

SECTION V MAINTENANCE

Inspections and Lowering Without Power

Details hoist inspection routines and procedures for lowering loads without power.

Hook Inspection and Maintenance

Covers the inspection and maintenance requirements for hoist hooks.

Chain Inspection and Replacement

Covers chain inspection, wear limits, and procedures for replacement.

Limit Switch Adjustment

Provides detailed steps for adjusting upper and lower limit switches.

Brake Adjustment and Maintenance

Covers brake functionality, adjustment procedures, and maintenance.

Hoist Controls, Wiring, and Lubrication

Explains hoist controls, wiring, voltage conversion, and lubrication procedures.

Hoist Repairs: Electrical, Brake, and Motor

Guides on repairing electrical, brake, and motor components.

Hoist Repairs: Gearing and Chain Guide

Details transmission, gearing, and chain guide repair procedures.

Suspension and Load Sheave Maintenance

Covers inspection and maintenance for suspension components and load sheaves.

Power Cord Precautions for 1-Phase Hoists

Provides recommendations for conductor gauge sizes for 1-phase hoists.

SECTION VI TROUBLESHOOTING

Troubleshooting Common Operational Issues

Addresses common hoist problems like stopping failures, no response, and directional issues.

Troubleshooting Motor and Brake Issues

Covers troubleshooting for motor overheating, speed issues, and brake noise.

SECTION VII WIRING

1-Phase Wiring Diagrams

Provides wiring diagrams for 115/230V 1-phase hoist models.

3-Phase Wiring Diagrams

Details wiring diagrams for 208V, 575V, and 2-speed 3-phase hoist models.

SECTION VIII INSPECTION

Inspection Procedures and Preventative Maintenance

Outlines inspection frequencies, types, and preventative maintenance strategies.

Inspection and Maintenance Checklist

Provides a detailed checklist for daily, monthly, and periodic hoist inspections.

Inspectors Report and Lubrication Schedule

Includes a recommended inspector's report format and a detailed lubrication schedule.

SECTION IX REPAIR PARTS LIST

Ordering Replacement Parts

Details the required information and considerations for ordering replacement parts.

HOIST COMPONENTS

Basic Hoist Parts List

Lists and illustrates the various components of the basic hoist assembly.

HOIST MOTOR COMPONENTS

1-Phase Motor Parts List

Details the parts list and diagram for 115/230V, 1-phase hoist motors.

3-Phase Motor Parts List

Lists components and diagrams for 3-phase hoist motors.

BRAKE AND SOLENOID COMPONENTS

Brake & Solenoid Parts List

Provides a detailed parts list and diagram for brake and solenoid components.

ELECTRICAL COMPONENTS

1-Speed Electrical Parts List

Details electrical components and parts for 1-speed hoist models.

2-Speed Electrical Parts List

Lists electrical parts and diagrams for 2-speed hoist models.

PUSHBUTTON STATIONS

1-Speed Pushbutton Station Parts

Details the components and parts for a 1-speed pushbutton station.

2-Speed Pushbutton Station Parts

Lists parts and diagrams for a 2-speed pushbutton station.

PENDANT CONTROL SYSTEMS

Rocket Universal Pendant Control Parts

Provides parts list for Rocket Universal Pendant Control units.

Additional Pendant Control Parts

Lists various parts for different pendant control models, including repair kits and enclosures.

LIMIT SWITCH MECHANISM

Limit Switch Assembly Parts

Details the components and parts for the limit switch assembly.

Long Lift Limit Switch Parts

Lists parts for the long lift limit switch assembly.

TRANSMISSION AND GEARING

Transmission Assembly Parts List

Details the components of the hoist's transmission assembly.

Transmission Assembly Parts List Continued

Continues the parts list for the hoist's transmission assembly.

CHAINING COMPONENTS

Chaining Parts List

Lists all parts related to the hoist's chain and rigging.

WARRANTY INFORMATION

Limited Warranty Details

Provides comprehensive details of the limited warranty for Milwaukee hoists.

Milwaukee 9561 Specifications

General IconGeneral
BrandMilwaukee
Model9561
CategoryChain Hoists
LanguageEnglish