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FR-E 500
Mitsubishi Electric FR-E 500 - User Manual
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FR-E
500
Frequency
Inverter
Instruction
Manual
FR-E
520S
EC,
FR-E
540
EC
INDUSTRIAL
AUTOMATION
MIT
SU
BI
S
HI
ELE
C
TRI
C
MI
T
SU
BI
S
HI
ELE
C
TRI
C
Art. no.: 125256
01 07 2001
Version F
2
Table of Contents
Main Page
Default Chapter
7
Table of Contents
7
1 Outline
13
Pre-Operation Information
13
Precautions for Operation
13
Basic Configuration
15
Structure
16
Appearance and Structure
16
Removal and Reinstallation of the
17
Removal and Reinstallation of the Wiring Cover
18
Removal and Reinstallation of the Accessory Cover
19
Reinstallation and Removal of the Control Panel
20
Removal of the Operation Panel (FR-PA02- )
22
Front Cover
22
Exploded View
22
2 Installation and Wiring
24
Installation
24
Instructions for Installation
24
Wiring
26
Terminal Connection Diagram (When Source Logic Is Selected)
26
Wiring of the Main Circuit
30
Wiring of the Control Circuit
35
Connection to the PU Connector
39
Connection of Stand-Alone Option Units
42
Design Information
44
Other Wiring
45
Power Supply Harmonics
45
Inverter-Generated Noise and Reduction Techniques
46
Leakage Currents and Countermeasures
50
Inverter-Driven 400V Class Motor
51
Peripheral Devices
52
Instructions for Compliance with U.S. and Canadian Electrical Codes
56
Instructions for Compliance with the European Standards
57
3 Operation/Control
59
Pre-Operation Information
60
Types of Operation Modes
60
Power on
62
About the Control Panel
63
Names and Functions of the Control Panel (FR-PA02- )
63
Control Panel Mode Is Changed by Pressing the
64
MODE Key
64
Monitoring
64
Frequency Setting
65
Parameter Setting Method
65
Operation Mode
67
Help Mode
67
Operation
69
Pre-Operation Checks
69
External Operation Mode (Operation Using the External Frequency Setting Potentiometer and External Start Signal)
70
PU Operation Mode (Operation Using the Control Panel)
71
Combined Operation Mode 1 (Operation Using both External Start Signal and Control Panel)
72
Combined Operation Mode 2
73
4 Parameters
74
Parameter List
75
List of Parameters Classified by Purpose of Use
81
Parameters Recommended to be Set by the User
83
Parameter Function Details
84
Torque Boost (Pr. 0, Pr. 46)
84
Output Frequency Range (Pr. 1, Pr. 2, Pr. 18)
85
Base Frequency, Base Frequency Voltage (Pr. 3, Pr. 19, Pr. 47)
86
Multi-Speed Operation
87
(Pr. 4, Pr. 5, Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
87
Acceleration/Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)
88
Electronic Overcurrent Protection (Pr. 9, Pr. 48)
90
DC Injection Brake (Pr. 10 to Pr. 12)
91
Starting Frequency (Pr. 13)
92
Load Pattern Selection (Pr. 14)
93
Jog Operation (Pr. 15, Pr. 16)
94
Stall Prevention (Pr. 22, Pr. 23, Pr. 66)
95
Acceleration/Deceleration Pattern (Pr. 29)
97
Regenerative Brake Duty (Pr. 30, Pr. 70)
98
Frequency Jump (Pr. 31 to Pr. 36)
99
Speed Display (Pr. 37)
100
Frequency at 5V (10V) Input (Pr. 38)
101
Frequency at 20Ma Input (Pr. 39)
101
Up-To-Frequency Sensitivity (Pr. 41)
102
Output Frequency Detection (Pr. 42, Pr. 43)
103
Monitor Display (Pr. 52, Pr. 158)
104
Monitoring Reference (Pr. 55, Pr. 56)
106
Automatic Restart after Instantaneous Power Failure (Pr. 57, Pr. 58)
107
Remote Setting Function Selection (Pr. 59)
108
Shortest Acceleration/Deceleration Mode (Pr. 60 to Pr. 63)
110
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
111
Applied Motor (Pr. 71)
113
PWM Carrier Frequency (Pr. 72, Pr. 240)
114
Voltage Input (Pr. 73, Pr. 254)
115
Input Filter Time Constant (Pr. 74)
117
Reset Selection/Disconnected PU Detection/Pu Stop Selection (Pr. 75)
117
Parameter Write Inhibit Selection (Pr. 77)
119
Reverse Rotation Prevention Selection (Pr. 78)
120
Operation Mode Selection (Pr. 79)
121
General-Purpose Magnetic Flux Vector Control Selection (Pr. 80)
125
Offline Auto Tuning Function (Pr. 82 to Pr. 84, Pr. 90, Pr. 96)
126
Computer Link Operation (Pr. 117 to Pr. 124, Pr. 338 to Pr. 340, Pr. 342)
132
PID Control (Pr. 128 to Pr. 134)
149
Output Current Detection Function (Pr. 150, Pr. 151)
157
Zero Current Detection (Pr. 152, Pr. 153)
158
Stall Prevention Function and Current Limit Function (Pr. 156)
159
User Group Selection (Pr. 160, Pr. 173 to Pr. 176)
161
Actual Operation Hour Meter Clear (Pr. 171)
163
Input Terminal Function Selection (Pr. 180 to Pr. 183)
163
Output Terminal Function Selection (Pr. 190 to Pr. 192)
165
Cooling Fan Operation Selection (Pr. 244)
166
Slip Compensation (Pr. 245 to Pr. 247)
167
Stop Selection (Pr. 250)
168
Output Phase Failure Protection Selection (Pr. 251)
169
Meter (Frequency Meter) Calibration (Pr. 901)
170
Biases and Gains of the Frequency Setting Voltage (Current)
172
(Pr. 902 to Pr. 905)
172
5 Protective Functions
179
Errors (Alarms)
179
Error (Alarm) Definitions
179
To Know the Operating Status at the Occurrence of Alarm
187
Correspondence between Digital and Actual Characters
187
Resetting the Inverter
187
Troubleshooting
188
Motor Remains Stopped
188
Motor Rotates in Opposite Direction
188
Speed Greatly Differs from the Setting
189
Acceleration/Deceleration Is Not Smooth
189
Motor Current Is Large
189
Speed Does Not Increase
189
Speed Varies During Operation
189
Operation Mode Is Not Changed Properly
190
Control Panel Display Is Not Operating
190
POWER Lamp Is Not Lit
190
Parameter Write Cannot be Performed
190
Precautions for Maintenance and Inspection
191
Check Items
191
Periodic Inspection
191
Insulation Resistance Test Using Megger
192
Pressure Test
192
Daily and Periodic Inspection
193
Replacement of Parts
196
Measurement of Main Circuit Voltages, Currents and Powers
200
6 Specifications
202
Standard Specifications
203
Model Specifications
203
Common Specifications
205
Outline Drawings
207
Appendix
209
Appendix 1 Data Code List
210
Appendix 2 When Using the Communicaton Option
214
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Mitsubishi Electric FR-E 500 Specifications
General
Brand
Mitsubishi Electric
Model
FR-E 500
Category
DC Drives
Language
English
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